2004-2008 Chevrolet Aveo: Full Review

Updated: 11/23/08

2005 Chevrolet Aveo
2008 Chevrolet Aveo
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2004-2008 Chevrolet Aveo 

  • Price Range:  $4,300 - $10,400
CG Rating

41

out of 100

About our Road Test

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Learn about the year-to-year changes and reliability for the 2004-2008 Chevrolet Aveo and our price chart details a range of prices based on vehicle mileage and condition.

Pros

  • Maneuverability
  • Fuel economy

Cons

  • Handling
  • Acceleration

Vehicle Highlights

Chevrolet introduced a new entry-level front-drive subcompact model for 2004. Essentially, it put a Chevrolet badge on a car designed by the now-bankrupt Daewoo Motor Company, Ltd. Named Aveo, the car was built in South Korea by GM Daewoo Automotive Technologies, which had been formed after it bought parts of Daewoo. Aveo was offered as a four-door hatchback and a slightly longer four-door sedan. Both body styles ranked among the smallest and least-expensive cars sold in the U.S. A 103-horsepower four-cylinder was the sole engine. A manual transmission was standard, and a four-speed automatic optional. Aveos came in SVM (Special Value Model), Base, and LS versions. Standard equipment included a tilt steering wheel, height-adjustable driver's seat, and split folding rear seat. Available features included antilock braking, cabin air filtration, power windows and locks, and heated mirrors; a sunroof joined the list later. No side airbags were available. Chevrolet placed the Aveo on sale nationwide in early 2004, with prices starting at a frugal $9,995, including destination. Potential rivals included the Ford Focus, Honda Civic, and Hyundai Elantra, as well as the Nissan Sentra, Kia Rio, and Hyundai Accent.

Expert Ratings Summary (view detailed report)

Category Chevrolet Aveo LS sedan w/ manual Rating
Performance 3
Fuel Economy 8
Ride Quality 5
Steering/Handling/Braking 4
Quietness 4
Controls/Materials 4
Interior Room 5
Room/Comfort (rear) 3
Cargo Capacity 2
Value within Class 3
Total Score: 41
Learn about the year-to-year changes of the 2004-2008 Chevrolet Aveo. Get full details of the styling and performance changes throughout the history of the 2004-2008 Chevrolet Aveo.

Year to Year Changes


2005 Chevrolet Aveo: This year's lineup included SVM, LS, and LT models. Standard air conditioning and optional ABS were exclusive to the LS and LT. Alloy wheels, power windows and locks, and heated mirrors were standard for the LT, which was the only model to offer an optional sunroof. Restyled wheel covers went on SVM and LS versions. All Aveos added black roof-pillar trim.
2006 Chevrolet Aveo: Front side airbags became standard for 2006, and 15-inch wheels were available. Cruise control and remote keyless entry were now standard for LT models, and optional for the LS. Honda, Nissan, and Toyota all launched new subcompact cars during 2006.
2007 Chevrolet Aveo: Sedan versions of Chevrolet's smallest car got revised body work for 2007. Aveo sedans retained the wheelbase of 2004-2006 models, but were 3 inches longer overall and got freshened exterior and interior styling. The Aveo 4-dr hatchback was renamed Aveo5 for '07, but it repeated the styling and features of the 2004-2006 model. LS trim returned for both body styles. The base SVM model came only as a hatchback. Newly standard on sedans was a digital audio player plug-in.
2008 Chevrolet Aveo: The 2008 Chevrolet Aveo got no changes of note. Newly optional on LS sedans were 15-inch tires. Note that a reskinned Aveo5 is due in calendar 2008 as a 2009 model.

Our road test for the 2004-2008 Chevrolet Aveo includes a full evaluation from the inside out. We've evaluated every aspect of the 2004-2008 Chevrolet Aveo and highlighted the vehicle's performance with pros and cons. Use our comprehensive road test ratings to decide if this generation 2004-2008 Chevrolet Aveo is right for you.

Consumer Guide® Road-Test Evaluation

Acceleration is fairly brisk during takeoffs at around-town speeds. No Aveo has enough power for swift highway passing or short freeway on-ramps, but the car feels slightly quicker with a manual transmission. The manual's shifter is rubbery in action, and clutch action is very light. Automatic often hesitates to kick down for passing. The engine is quite smooth--better than many in its price class--and an Aveo cruises easily at 70 mph. Though reasonably easy on gas, EPA ratings aren't too impressive for such a small car, affirmed by real-world testing. An LS hatchback with automatic averaged 29.9 mpg in a nearly-even mix of city and highway driving. A manual-shift sedan averaged 29.3 mpg in mostly city driving. Based on those ratings, we'd expect averages in the mid- to high-20 mpg range with either transmission. On most bumps, the Aveo's suspension is impressively absorbent for a small car, with minor bobbing and pitching over irregular pavement. Petite size, responsive steering and a tight turning circle ensure nimble low-speed maneuvers. Body lean and noseplow increase rapidly as cornering speed rises. Good stopping power is evident with ABS, but the brake pedal on one Aveo suffered long, mushy travel. Engine, road, and wind noise is fairly well muffled--better than many in the class. Unlike many small, light cars, the Aveo copes rather well over smaller bumps. Only large, sharp bumps trigger pounding through the Aveo's suspension and body structure. Gauges are easy to read. The radio is mounted mid-dash and easily reachable, but tiny buttons and knobs are difficult to manipulate while driving. Small climate controls sit too low and far from the driver, demanding a long look away from the road. Markings on both are clear. Budget-grade plastics dominate the decor, which is hardly a surprise in this price league. Comfortable front seats are softer than in many entry-level cars. A tall body means passengers sit higher than in most small cars for a good view of the road; positioning is aided by standard height-adjustable driver's seat and tilt steering wheel. Head room is good, but tall folks might want more leg space. Visibility to rear corners is hindered by thick roof pillars in sedans; the hatchback's pillars are thinner. Rear head room also is good, but leg space is tight with front seats more than halfway back. The back seat is too soft for best comfort and rather flat, but high mounting means adults don't have to sit knees-up. In the hatchback, rear seatbacks fold without removing headrests, and seats flip forward to create a fairly flat load floor. But there's room for only a row of grocery bags. Sedan headrests must be removed to fold the seatbacks, which sit above the level of the trunk floor. Trunk hinges dip into the load area, but volume is on par for this class. Interior storage is meager, but aided by small bins in the console and dashboard.
Value for the Money
Surprisingly refined and likable, Aveo stacks up well against other budget-priced cars, such as the Hyundai Accent and Kia Rio. Still, an unproven track record is a minus. Shoppers considering any of these models would be well advised to look at larger, more-established rivals if their budget permits. Recent Accents and Rios have curtain-type side airbags.

Expert Ratings Summary

Category Chevrolet Aveo LS sedan w/ manual Rating
Performance 3
Fuel Economy 8
Ride Quality 5
Steering/Handling/Braking 4
Quietness 4
Controls/Materials 4
Interior Room 5
Room/Comfort (rear) 3
Cargo Capacity 2
Value within Class 3
Total Score: 41

Each vehicle report contains one rating chart for representative model. Consumer Guide® rates in ten key areas: Performance, Fuel Economy, Ride Comfort, Steering and Handling, Interior Noise, Controls and Materials, Driver Room, Passenger Room, Cargo Capacity, and Insurance Costs. These ratings compare the particular vehicle rated to ALL other vehicles, not a vehicle's standing in a particular class. In the ratings table, "1" is the lowest rating and "10" is the highest rating.
Our reliability study for this generation Chevrolet Aveo includes details on average repair costs, manufacturer recalls, and everything you need to know to gauge the long-term reliability of this generation Chevrolet Aveo .

Trouble Spots

Consumer Guide's® Auto Editors have scoured repair bulletins and questioned mechanics to search for commonly occurring problems for a particular vehicle. In some cases we also give possible manufacturer-suggested solutions. In many instances these trouble spots are Technical Service Bulletins posted by the manufacturer, however, we have our own expert looking at additional vehicle problems.

Engine misfire: Some early-build vehicles with either the 1.4L or 1.6L engine developed a misfire due to inadequate contact between the valves and seats, requiring valves be replaced. (2004)

Fuel gauge: The engine may not start or may stall because the tank is empty yet the gauge shows fuel remaining, or the fuel gauge will not show full after refilling due to sulfur corrosion of the fuel level sender and if after treating with Fuel System Cleaner PLUS the problem remains, the sender may need to be replaced. (2004-06)

Oil leak: Oil leaks from the drain plug because the original equipment copper washer gets deformed, Replacements are improved. (2004-05)

Rear axle noise: Noise from the rear is commonly due to bad wheel bearing(s), which must be replaced along with their seals. (2004-05)

Consumer Guide® Estimated Repair Costs

This table lists costs of likely repairs for comparison with other vehicles. The dollar amount includes the cost of the part(s) and labor (based on $50 per hour) for the typical repair without extras or add-ons. Like the pricing information, replacement costs can vary widely depending on region. Expect charges at a new-car dealership to be slightly higher.
Item Name Repair Cost
A/C Compressor $600
Alternator $250
Automatic Transmission or Transaxle $2,100
Brakes $325
Clutch, Pressure Plate, Bearing $830
Constant Velocity Joints $930
Exhaust System $420
Radiator $190
Shocks and/or Struts $720
Timing Chain or Belt $295
Our price chart for this generation Chevrolet Aveo details a range of prices in year-by-year listings based on vehicle mileage and condition.
Prices Good Average Poor
2008
Aveo $9,500-11,500 $8,600-10,400 $4,900-6,000
2007
Aveo $8,000-10,000 $7,200-9,000 $4,100-5,100
2006
Aveo $6,800-8,200 $6,100-7,300 $3,200-3,900
2005
Aveo $5,800-6,800 $5,000-5,900 $2,400-2,900
2004
Aveo $5,000-5,800 $4,300-4,900 $2,000-2,300
This chart details a range of prices in year-by-year listings for vehicles in three condition levels:
Good: a clean low-mileage, solid-running vehicle that needs little or no repair.
Average: a car with normal miles on the odometer, perhaps a few scrapes or dings; engine might need a minor repair or two, but runs acceptably well.
Poor: might have potentially dangerous problems with the engine and/or body, or abnormally high mileage; definitely in need of mechanical attention. Valuations reflect wholesale prices paid by dealers at auction, and retail prices on used-car lots. Each range covers all trim levels and engine types for a vehicle with a typical amount of equipment--usually an automatic transmission, air conditioning, stereo, etc. Fully loaded vehicles may cost more. Average mileage is 12,000 miles per year. Keep in mind that these are guidelines only. Actual selling prices vary- especially from region to region.
Specs for this generation Chevrolet Aveo include everything from fuel mileage to seating capacity to options availability.

Vehicle Dimensions

Specification 4-door hatchback 4-door sedan
Wheelbase, in. 97.6 97.6
Overall Length, in. 152.8 166.7
Overall Width, in. 65.8 65.7
Overall Height, in. 48.9 58.9
Curb Weight, lbs. 2348 2370
Cargo Volume, cu. ft. 42.0 11.7
Standard Payload, lbs. -- --
Fuel Capacity, gals. 11.9 11.9
Seating Capacity 5 5
Front Head Room, in. 39.3 39.3
Max. Front Leg Room, in. 41.3 41.3
Rear Head Room, in. 37.6 37.6
Max. Rear Leg Room, in. 35.4 35.4

Specifications Key: NA = not available; "--" = measurement does not exist.


Powertrain Options and Availability

Only one engine is available in Aveos: a 103-horsepower 1.6-liter four-cylinder, mated to either a five-speed manual gearbox or a four-speed automatic transmission.
Engines Size liters /
cu. in
Horse- power Torque Transmission:
EPA city/hgwy
Consumer Guide Observed
dohc I4 1.6 / 98 103 107 5-speed manual: 27/37
4-speed automatic: 26/34
5-speed manual: --
4-speed automatic: --

Specifications Key: NA = not available; "--" = measurement does not exist.

Built In:  South Korea
Drive Wheels: transverse front-engine/front-wheel drive
Detailed safety information for this generation Chevrolet Aveo include detailed crash test scores from the NHTSA.

NHTSA Crash-Test Results

Test 2004 Aveo
Front Impact, Driver 5
Front Impact, Passenger 5

The National Highway Traffic Safety Administration (NHTSA) tests a vehicle's worthiness in front- and side-impact collisions and rates its resistance to rollovers. Front-impact crash-test numbers indicate the chance of serious injury: 5 = 10% or less; 4 = 10-20%; 3 = 20-35%; 2 = 35-45%; 1 = More than 45%. Sideimpact crash-test numbers indicate: 5 = 5% or less; 4 = 6-10%; 3 = 11-20%; 2 = 21-25%; 1 = More than 26%. Rollover resistance numbers indicate the chance for rollover when the vehicle leaves the roadway: 5 = Less than 10%; 4 = 10-20%; 3 = 20-30%; 2 = 30-40%; 1 = More than 40%.

Learn about official auto recalls, reliability issues, and vehicle problems for the 2004-2008 Chevrolet Aveo directly from the NHTSA and manufacturers.

NHTSA Recall History

2004 Aveo: Rear seatbelt in some cars could become twisted.
2007 Aveo w/1.6-liter engine: During an NCAP severe frontal crash test, the fuel line in the engine compartment developed a fracture and caused four short circuits in the fuse block, which allowed the fuel pump to continue running and fuel leaked onto the ground. Dealers will replace the fuse block and install a new section of fuel line that has been redesigned free of charge.

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