2004-2008 Chevrolet Aveo: Reliability
Updated: 11/23/08
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Our reliability study for this generation Chevrolet Aveo includes details on average repair costs, manufacturer recalls, and everything you need to know to gauge the long-term reliability of this generation Chevrolet Aveo .
Trouble Spots
Consumer Guide's® Auto Editors have scoured repair bulletins and questioned mechanics to search
for commonly occurring problems for a particular vehicle. In some cases we also give possible manufacturer-suggested
solutions. In many instances these trouble spots are Technical Service Bulletins posted by the manufacturer,
however, we have our own expert looking at additional vehicle problems.
Engine misfire:
Some early-build vehicles with either the 1.4L or 1.6L engine developed a misfire due to inadequate contact between the valves and seats, requiring valves be replaced. (2004)
Fuel gauge:
The engine may not start or may stall because the tank is empty yet the gauge shows fuel remaining, or the fuel gauge will not show full after refilling due to sulfur corrosion of the fuel level sender and if after treating with Fuel System Cleaner PLUS the problem remains, the sender may need to be replaced. (2004-06)
Oil leak:
Oil leaks from the drain plug because the original equipment copper washer gets deformed, Replacements are improved. (2004-05)
Rear axle noise:
Noise from the rear is commonly due to bad wheel bearing(s), which must be replaced along with their seals. (2004-05)
Consumer Guide® Estimated Repair Costs
This table lists costs of likely repairs for comparison with other vehicles. The
dollar amount includes the cost of the part(s) and labor (based on $50 per hour) for the
typical repair without extras or add-ons. Like the pricing information, replacement
costs can vary widely depending on region. Expect charges at a new-car dealership
to be slightly higher.
| Item Name | Repair Cost |
| A/C Compressor | $600 |
| Alternator | $250 |
| Automatic Transmission or Transaxle | $2,100 |
| Brakes | $325 |
| Clutch, Pressure Plate, Bearing | $830 |
| Constant Velocity Joints | $930 |
| Exhaust System | $420 |
| Radiator | $190 |
| Shocks and/or Struts | $720 |
| Timing Chain or Belt | $295 |
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