2004-2007 Ford Freestar: Full Review

Updated: 11/23/08

2005 Ford Freestar
2007 Ford Freestar
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2004-2007 Ford Freestar 

  • Price Range:  $5,200 - $15,900
CG Rating

57

out of 100

About our Road Test

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Learn about the year-to-year changes and reliability for the 2004-2007 Ford Freestar and our price chart details a range of prices based on vehicle mileage and condition.

Pros

  • Cargo room
  • Passenger room

Cons

  • Fuel economy

Vehicle Highlights

Ford revamped its minivan for 2004, giving it new styling and features, and changing its name from Windstar to Freestar. Mercury got an upscale version called the Monterey. Freestars came in a single body length that was similar in size to such rivals as the Toyota Sienna and Dodge Grand Caravan. Ford also competed against Honda's Odyssey. Freestar came in S, SE, SES, SEL, and Limited trim levels. All had seven-passenger capacity and included two second-row bucket seats. The third-row bench folded into the floor--a first for a Ford minivan. It could also be flipped for rear-facing "tailgate" seating under the open liftgate. Power operation was available for the sliding side doors. Ford offered two engine choices. S, SE, and SES models had a 193-horsepower 3.9-liter V6. SEL and Limited versions used a 201-horsepower 4.2-liter V6. A four-speed automatic was the sole transmission. All-wheel drive was not offered, but antiskid control was optional on all but the base S model. Antilock four-wheel disc brakes were standard. Curtain side airbags that covered all three seating rows were optional; they were designed to deploy in a side impact or when sensors detected an impending rollover. Self-sealing tires were available on all but the base S model. DVD entertainment was optional. Ford added other options later in the model year, including a power liftgate, a rear cargo organizer, and 17-inch alloy wheels vs. standard 16s.

Expert Ratings Summary (view detailed report)

Category Ford Freestar SEL Rating
Performance 5
Fuel Economy 4
Ride Quality 5
Steering/Handling/Braking 4
Quietness 5
Controls/Materials 6
Interior Room 7
Room/Comfort (rear) 7
Cargo Capacity 9
Value within Class 5
Total Score: 57
Learn about the year-to-year changes of the 2004-2007 Ford Freestar. Get full details of the styling and performance changes throughout the history of the 2004-2007 Ford Freestar.

Year to Year Changes


2005 Ford Freestar: Ford's minivan was virtually unchanged for 2005. A two-passenger cargo van was available, in addition to the selection of passenger models.
2006 Ford Freestar: Again, little changed for Ford's minivan, which was selling slower than hoped and faced possible extinction before long.
2007 Ford Freestar: Freestar carries over unchanged during its last year.

Our road test for the 2004-2007 Ford Freestar includes a full evaluation from the inside out. We've evaluated every aspect of the 2004-2007 Ford Freestar and highlighted the vehicle's performance with pros and cons. Use our comprehensive road test ratings to decide if this generation 2004-2007 Ford Freestar is right for you.

Consumer Guide® Road-Test Evaluation

With the 4.2-liter V6, Freestar and its Monterey counterpart have sufficient power for most driving situations. Even so, the engine feels coarse and strained under full throttle. On the plus side, the transmission delivers smooth, prompt shifts. Gas mileage is not a benefit. A Monterey with the 4.2 V6 averaged 16.6 mpg in a mix of city/highway driving. Both V6s use regular-grade fuel. Freestar's long wheelbase provides a stable and mostly absorbent ride, at least with 16-inch tires, though sharp bumps and ruts register sharply. However, the body structure transmits minor but unpleasant vibrations on coarse pavement. With 16-inch tires, handling is merely competent, with noticeable body lean in turns. Brake feel is smooth and progressive, but stopping power feels unexceptional. The 4.2 V6 emits a ragged growl and feels strained during full-throttle acceleration, but it quiets while cruising. Little wind noise is noticeable at highway speeds, but rough pavement produces marked tire roar. Road noise is modest in front, but much louder in the back. Despite its upscale positioning, Monterey seems only marginally quieter overall. Freestar and Monterey share their dashboard design, with a clear instrument layout. Most controls are handy and well-marked, but those for the climate system are mounted too low for easy driver access. Both Freestar and Monterey cabins abound with budget-grade plastic. Height-adjustable front seats and power-adjustable pedals, standard on uplevel models and optional on most others, allow ample seating adjustment. Very tall drivers may wish for more rearward seat travel, however. Outward visibility is good to all directions. Only rear-obstacle detection has been available as a Freestar option, whereas a Monterey might have front and rear parking assistance. Seats are nicely padded and supportive in both second and third rows. Second-row buckets slide fore and aft a few inches, but leg room is limited for tall adults. Fold-and-tumble second-row seats help ease third-row access. The third row is best suited to children and small adults, but the rear-folding "tailgate" capability can be a fun feature. Cargo space is abundant even with all seats in place, thanks to the deep floor well required to house the folded third row. Second-row seats remove or can tumble forward, without the need to remove headrests. The third row folds easily into the floor well, but doing so exposes two metal sidewall brackets that intrude into cargo space. Freestars offer no excess of interior bins and pockets. Usefulness of the center console between front seats is undercut by an intrusive parking-brake lever.
Value for the Money
Neither Freestar nor Monterey can match such rivals as Honda Odyssey or Dodge Caravan for driving enjoyment, or Toyota Sienna for refinement. An aging basic design mars their overall appeal. On the upside, these revamped minivans boast some laudable safety and convenience features, and prices have been competitive.

Expert Ratings Summary

Category Ford Freestar SEL Rating
Performance 5
Fuel Economy 4
Ride Quality 5
Steering/Handling/Braking 4
Quietness 5
Controls/Materials 6
Interior Room 7
Room/Comfort (rear) 7
Cargo Capacity 9
Value within Class 5
Total Score: 57

Each vehicle report contains one rating chart for representative model. Consumer Guide® rates in ten key areas: Performance, Fuel Economy, Ride Comfort, Steering and Handling, Interior Noise, Controls and Materials, Driver Room, Passenger Room, Cargo Capacity, and Insurance Costs. These ratings compare the particular vehicle rated to ALL other vehicles, not a vehicle's standing in a particular class. In the ratings table, "1" is the lowest rating and "10" is the highest rating.
Our reliability study for this generation Ford Freestar includes details on average repair costs, manufacturer recalls, and everything you need to know to gauge the long-term reliability of this generation Ford Freestar .

Trouble Spots

Consumer Guide's® Auto Editors have scoured repair bulletins and questioned mechanics to search for commonly occurring problems for a particular vehicle. In some cases we also give possible manufacturer-suggested solutions. In many instances these trouble spots are Technical Service Bulletins posted by the manufacturer, however, we have our own expert looking at additional vehicle problems.

Brake wear: Original equipment rear brake pads have a short service life. (2004-05)

Dashboard lights: The antilock brakes and traction control system warning lights may come on and the ABS may activate unintentionally, requiring replacement of the ABS module and/or the hydraulic control module and/or the brake pressure switch. (2004-05)

Transmission leak: Transmission fluid may leak from the filler tube due to a restricted vent valve. (2004-05

Transmission problems: The transmission may not upshift from first to second due to a damaged clutch piston seal inside the transmission. (2004-05)

Transmission problems: The transmission may shift late or engage harshly, and the engine may have rough idle or misfires due to water leaking from the fresh air intake area and onto the transmission vent or PCM. (2004-06)

Consumer Guide® Estimated Repair Costs

This table lists costs of likely repairs for comparison with other vehicles. The dollar amount includes the cost of the part(s) and labor (based on $50 per hour) for the typical repair without extras or add-ons. Like the pricing information, replacement costs can vary widely depending on region. Expect charges at a new-car dealership to be slightly higher.
Item Name Repair Cost
A/C Compressor $670
Alternator $460
Automatic Transmission or Transaxle $2,700
Brakes $580
Clutch, Pressure Plate, Bearing
Constant Velocity Joints $2,130
Exhaust System $810
Radiator $670
Shocks and/or Struts $1,110
Timing Chain or Belt $780
Our price chart for this generation Ford Freestar details a range of prices in year-by-year listings based on vehicle mileage and condition.
Prices Good Average Poor
2007
Freestar $11,500-14,000 $10,400-12,600 $6,300-7,700
Freestar Ltd. $16,000-17,500 $14,600-15,900 $10,200-11,200
2006
Freestar $9,000-11,500 $8,100-10,400 $4,700-6,000
Freestar Ltd. $13,500-14,800 $12,300-13,500 $8,000-8,700
2005
Freestar $7,200-10,000 $6,400-8,900 $3,500-4,900
Freestar Ltd. $11,500-12,700 $10,400-11,400 $6,300-7,000
2004
Freestar $6,000-8,500 $5,200-7,400 $2,500-3,600
Freestar Ltd. $10,000-11,200 $9,000-10,100 $5,200-5,800
This chart details a range of prices in year-by-year listings for vehicles in three condition levels:
Good: a clean low-mileage, solid-running vehicle that needs little or no repair.
Average: a car with normal miles on the odometer, perhaps a few scrapes or dings; engine might need a minor repair or two, but runs acceptably well.
Poor: might have potentially dangerous problems with the engine and/or body, or abnormally high mileage; definitely in need of mechanical attention. Valuations reflect wholesale prices paid by dealers at auction, and retail prices on used-car lots. Each range covers all trim levels and engine types for a vehicle with a typical amount of equipment--usually an automatic transmission, air conditioning, stereo, etc. Fully loaded vehicles may cost more. Average mileage is 12,000 miles per year. Keep in mind that these are guidelines only. Actual selling prices vary- especially from region to region.
Specs for this generation Ford Freestar include everything from fuel mileage to seating capacity to options availability.

Vehicle Dimensions

Specification 4-door van
Wheelbase, in. 120.8
Overall Length, in. 201.0
Overall Width, in. 76.6
Overall Height, in. 70.8
Curb Weight, lbs. 4275
Cargo Volume, cu. ft. 130.6
Standard Payload, lbs. --
Fuel Capacity, gals. 26.0
Seating Capacity 7
Front Head Room, in. 38.9
Max. Front Leg Room, in. 40.7
Rear Head Room, in. 40.1
Max. Rear Leg Room, in. 38.0

Specifications Key: NA = not available; "--" = measurement does not exist.


Powertrain Options and Availability

Two powertrains are available in Freestars. In S, SE and SES models, a 3.9-liter V6 engine develops 193 horsepower. SEL and Limited editions hold a 201-horsepower 3.9-liter V6. Both engines team with a four-speed automatic transmission.
Engines Size liters /
cu. in
Horse- power Torque Transmission:
EPA city/hgwy
Consumer Guide Observed
ohv V6 3.9 / 238 193 240 4-speed automatic: 17/23 4-speed automatic: --
ohv V6 4.2 / 256 201 263 4-speed automatic: 16/23 4-speed automatic: --

Specifications Key: NA = not available; "--" = measurement does not exist.

Built In:  Canada
Drive Wheels: transverse front-engine/front-wheel drive
Detailed safety information for this generation Ford Freestar include detailed crash test scores from the NHTSA.

NHTSA Crash-Test Results

Test 2004 Freestar
Front Impact, Driver 5
Front Impact, Passenger 5

The National Highway Traffic Safety Administration (NHTSA) tests a vehicle's worthiness in front- and side-impact collisions and rates its resistance to rollovers. Front-impact crash-test numbers indicate the chance of serious injury: 5 = 10% or less; 4 = 10-20%; 3 = 20-35%; 2 = 35-45%; 1 = More than 45%. Sideimpact crash-test numbers indicate: 5 = 5% or less; 4 = 6-10%; 3 = 11-20%; 2 = 21-25%; 1 = More than 26%. Rollover resistance numbers indicate the chance for rollover when the vehicle leaves the roadway: 5 = Less than 10%; 4 = 10-20%; 3 = 20-30%; 2 = 30-40%; 1 = More than 40%.

Learn about official auto recalls, reliability issues, and vehicle problems for the 2004-2007 Ford Freestar directly from the NHTSA and manufacturers.

NHTSA Recall History

2004 Freestar: Front wheel hub assemblies on some minivans were not heat-treated correctly, which could result in small cracks in hub and possible separation of wheel.
2004 Freestar: Power steering low-pressure line on some minivans could disconnect, possibly allowing fluid to contact exhaust system.
2005-06 Freestar w/ power liftgate: Electric motor could disengage after liftgate was opened; if strut failed, liftgate could fall.

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