2003-2008 Volvo XC90: Reliability

Updated: 11/23/08

2003 Volvo XC90
2008 Volvo XC90
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2003-2008 Volvo XC90 

  • Price Range:  $11,300 - $36,300
CG Rating

55

out of 100

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Our reliability study for this generation Volvo XC90 includes details on average repair costs, manufacturer recalls, and everything you need to know to gauge the long-term reliability of this generation Volvo XC90 .

Trouble Spots

Consumer Guide's® Auto Editors have scoured repair bulletins and questioned mechanics to search for commonly occurring problems for a particular vehicle. In some cases we also give possible manufacturer-suggested solutions. In many instances these trouble spots are Technical Service Bulletins posted by the manufacturer, however, we have our own expert looking at additional vehicle problems.

Air conditioner: Too much airflow from the floor vent onto the driver's foot is corrected by installing a piece of foam to create a restriction. (2003-04)

Battery: The battery may go dead overnight if the "infotainment" system won't allow the central control module go to sleep mode. (2006)

Climate control: The climate control may go from full hot to full cold and back because the damper motor module is trying to recalibrate itself requiring flashing of the climate control module. (2005-06)

Exhaust system: A squealing or rubbing noise on AWD models that occurs after going through a puddle is caused by the exhaust pipe temporarily warping and touching the driveshaft. (2003-06

Hood/trunk: The upper tailgate may not open because the release cable comes loose from its retaining clip. (2003-04)

Power seat: The power seats may rock to and fro. New gas shocks/struts are available to correct it. (2003-04)

Vehicle noise: Noise from the rear end on rough roads is due to the springs rubbing on the spring seat. (2003-04)

Wipers: The wiper arms' splines can be damaged if the wipers are turned on while the blades are frozen to the windshield and improved arms were released and installed under a campaign. (2003-06)

Consumer Guide® Estimated Repair Costs

This table lists costs of likely repairs for comparison with other vehicles. The dollar amount includes the cost of the part(s) and labor (based on $50 per hour) for the typical repair without extras or add-ons. Like the pricing information, replacement costs can vary widely depending on region. Expect charges at a new-car dealership to be slightly higher.
Item Name Repair Cost
A/C Compressor $845
Alternator $830
Automatic Transmission or Transaxle $5,650
Brakes $1,450
Clutch, Pressure Plate, Bearing
Constant Velocity Joints $3,200
Exhaust System $850
Radiator $650
Shocks and/or Struts $3,400
Timing Chain or Belt $1,560
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