2003-2007 Ford Expedition: Full Review
Updated: 11/23/08
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2003-2007 Ford Expedition ▼
- Price Range: $7,700 - $24,800
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Pros
- Passenger room
- Visibility
- Cargo room
- Trailer-towing capability
Cons
- Entry/exit
- Fuel economy
Vehicle Highlights
A new independent rear suspension and an industry-first power fold-down third-row seat highlighted the redesigned 2003 Expedition. This full-size SUV was positioned between Ford's midsize Explorer and the larger Excursion. New styling, inside and out, accompanied the Expedition's wider body. XLT and Eddie Bauer models were joined by an FX4 off-road edition. Expeditions were again available with a 4.6- or 5.4-liter V8, and either two-wheel drive or Ford's ControlTrac four-wheel drive, which could be left engaged on dry pavement and included low-range gearing. Antilock four-wheel disc brakes continued as standard, now with brake assist for emergency stops. Newly optional were Ford's AdvanceTrac traction-control/antiskid system, and a tire-pressure monitor. XLTs relinquished their 16-inch wheels for the same 17-inchers as Eddie Bauer models. Replacing front side airbags as an option were curtain side airbags for the first two seating rows. The curtain airbags were designed to deploy in side collisions and in rollover accidents. All Expeditions had three rows of seats. Value- and Popular-model XLTs were available with a front bench for nine-passenger capacity. In the second row, Eddie Bauer models could substitute two buckets for the standard bench. Exclusive to Eddie Bauer, the third-row seat power-folded into the floor, via controls in the front and back of the cabin. Ford's new independent rear suspension lowered the rear floor by 9 inches, adding third-row legroom. The FX4 included skid plates, off-road shock absorbers, and tubular running boards. An adjustable air suspension became available later in the model year. Lincoln's version of the Expedition, the Navigator, was similarly redesigned for 2003. Expedition rivals included the Chevrolet Tahoe and Suburban, GMC Yukon/Denali, and Toyota Sequoia.
Expert Ratings Summary (view detailed report)
| Category | Expedition XLT w/5.4-liter V8 and 4WD Rating | |
|---|---|---|
| Performance | 4 | |
| Fuel Economy | 2 | |
| Ride Quality | 6 | |
| Steering/Handling/Braking | 4 | |
| Quietness | 6 | |
| Controls/Materials | 6 | |
| Interior Room | 9 | |
| Room/Comfort (rear) | 7 | |
| Cargo Capacity | 9 | |
| Value within Class | 7 | |
| Total Score: | 60 |
Year to Year Changes
Our road test for the 2003-2007 Ford Expedition includes a full evaluation from the inside out. We've evaluated every aspect of the 2003-2007 Ford Expedition and highlighted the vehicle's performance with pros and cons. Use our comprehensive road test ratings to decide if this generation 2003-2007 Ford Expedition is right for you.
Consumer Guide® Road-Test Evaluation
Expeditions qualify as a Best Buy because they do everything a full-size SUV should, and handle some important tasks better than most. No, Ford's version is not as opulent as its upscale Navigator cousin, but it matches Lincoln's array of safety and convenience features at lower cost.
Expert Ratings Summary
| Category | Expedition XLT w/5.4-liter V8 and 4WD Rating | |
|---|---|---|
| Performance | 4 | |
| Fuel Economy | 2 | |
| Ride Quality | 6 | |
| Steering/Handling/Braking | 4 | |
| Quietness | 6 | |
| Controls/Materials | 6 | |
| Interior Room | 9 | |
| Room/Comfort (rear) | 7 | |
| Cargo Capacity | 9 | |
| Value within Class | 7 | |
| Total Score: | 60 |
Trouble Spots
Consumer Guide® Estimated Repair Costs
| Item Name | Repair Cost |
| A/C Compressor | $320 |
| Alternator | $290 |
| Automatic Transmission or Transaxle | $2,010 |
| Brakes | $250 |
| Clutch, Pressure Plate, Bearing | $0 |
| Constant Velocity Joints | $1,600 |
| Exhaust System | $280 |
| Radiator | $400 |
| Shocks and/or Struts | $890 |
| Timing Chain or Belt | $350 |
| Prices | Good | Average | Poor |
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| 2007 | |||
| Eddie Bauer, Limited | $20,000-27,000 | $18,400-24,800 | $13,000-17,600 |
| Expedition | $16,000-20,000 | $14,600-18,200 | $10,200-12,800 |
| 2006 | |||
| Eddie Bauer, Ltd., King | $17,800-22,500 | $16,400-20,700 | $11,400-14,400 |
| Expedition | $13,500-16,700 | $12,300-15,200 | $8,000-9,900 |
| 2005 | |||
| Eddie Bauer, Ltd., King | $15,200-19,500 | $13,800-17,700 | $9,600-12,300 |
| Expedition | $11,300-14,300 | $10,300-13,000 | $7,200-9,200 |
| 2004 | |||
| Eddie Bauer | $13,000-15,000 | $11,800-13,700 | $7,500-8,700 |
| Expedition | $9,700-12,800 | $8,700-11,500 | $5,000-6,700 |
| 2003 | |||
| Eddie Bauer | $10,500-12,500 | $9,500-11,300 | $5,600-6,600 |
| Expedition XLT | $8,500-10,500 | $7,700-9,500 | $4,400-5,500 |
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Vehicle Dimensions
| Specification | 4-door wagon | |
| Wheelbase, in. | 119.0 | |
| Overall Length, in. | 205.8 | |
| Overall Width, in. | 78.7 | |
| Overall Height, in. | 77.6 | |
| Curb Weight, lbs. | 5499 | |
| Cargo Volume, cu. ft. | 110.5 | |
| Standard Payload, lbs. | -- | |
| Fuel Capacity, gals. | 28.0 | |
| Seating Capacity | 9 | |
| Front Head Room, in. | 39.7 | |
| Max. Front Leg Room, in. | 41.2 | |
| Rear Head Room, in. | 39.8 | |
| Max. Rear Leg Room, in. | 38.7 | |
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Specifications Key: NA = not available; "--" = measurement does not exist. |
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Powertrain Options and Availability
| Engines | cu. in |
Horse- power | Torque | Transmission: |
Consumer Guide Observed |
| ohc V8 | 4.6 / 281 | 232 | 291 | 4-speed automatic: 14/18 | 4-speed automatic: -- |
| ohc V8 | 5.4 / 330 | 260 | 350 | 4-speed automatic: 13/17 | 4-speed automatic: 13.2 |
| ohc V8 | 5.4 / 330 | 300 | 365 | 4-speed automatic: 14/18 6-speed automatic: 14/17 |
4-speed automatic: -- 6-speed automatic: -- |
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EPA rating with 2WD is 14/19 mpg for 4.6-liter V8 and 13/18 mpg for 5.4-liter V8 (14/19 mpg for the 2005 V8). Specifications Key: NA = not available; "--" = measurement does not exist. |
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NHTSA Crash-Test Results
| Test | 2004 Expedition XLT w/5.4-liter V8 and 4WD |
|---|---|
| Front Impact, Driver | 5 |
| Front Impact, Passenger | 5 |
The National Highway Traffic Safety Administration (NHTSA) tests a vehicle's worthiness in front- and side-impact collisions and rates its resistance to rollovers. Front-impact crash-test numbers indicate the chance of serious injury: 5 = 10% or less; 4 = 10-20%; 3 = 20-35%; 2 = 35-45%; 1 = More than 45%. Sideimpact crash-test numbers indicate: 5 = 5% or less; 4 = 6-10%; 3 = 11-20%; 2 = 21-25%; 1 = More than 26%. Rollover resistance numbers indicate the chance for rollover when the vehicle leaves the roadway: 5 = Less than 10%; 4 = 10-20%; 3 = 20-30%; 2 = 30-40%; 1 = More than 40%.








