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2003-2007 Ford Expedition Full Review
Date Published: 2/20/08
Our in-depth review covers everything you need to know about this generation Ford Expedition. Get the latest news, find a local dealer, and get a free price quote for this generation Ford Expedition.
2003-2007 Ford Expedition Review
A new independent rear suspension and an industry-first power fold-down third-row seat highlighted the redesigned 2003 Expedition. This full-size SUV was positioned between Ford's midsize Explorer and the larger Excursion. New styling, inside and out, accompanied the Expedition's wider body. XLT and Eddie Bauer models were joined by an FX4 off-road edition. Expeditions were again available with a 4.6- or 5.4-liter V8, and either two-wheel drive or Ford's ControlTrac four-wheel drive, which could be left engaged on dry pavement and included low-range gearing. Antilock four-wheel disc brakes continued as standard, now with brake assist for emergency stops. Newly optional were Ford's AdvanceTrac traction-control/antiskid system, and a tire-pressure monitor. XLTs relinquished their 16-inch wheels for the same 17-inchers as Eddie Bauer models. Replacing front side airbags as an option were curtain side airbags for the first two seating rows. The curtain airbags were designed to deploy in side collisions and in rollover accidents. All Expeditions had three rows of seats. Value- and Popular-model XLTs were available with a front bench for nine-passenger capacity. In the second row, Eddie Bauer models could substitute two buckets for the standard bench. Exclusive to Eddie Bauer, the third-row seat power-folded into the floor, via controls in the front and back of the cabin. Ford's new independent rear suspension lowered the rear floor by 9 inches, adding third-row legroom. The FX4 included skid plates, off-road shock absorbers, and tubular running boards. An adjustable air suspension became available later in the model year. Lincoln's version of the Expedition, the Navigator, was similarly redesigned for 2003. Expedition rivals included the Chevrolet Tahoe and Suburban, GMC Yukon/Denali, and Toyota Sequoia.
Year to Year Changes
2004 Ford Expedition: Wider availability of the power-folding third-row seat led the 2004 changes to the smaller of Ford's two full-size SUVs. ABS and power-adjustable pedals were standard. Options included a load-leveling suspension and Ford's AdvanceTrac system. The power third-row seat was available for the first time in cloth-upholstered Expeditions. Also more widely available for 2004 were a tire-pressure monitor, rear obstacle detection, and rear-seat DVD entertainment.
2005 Ford Expedition: A stronger 5.4-liter V8 engine, with 40 more horsepower, went into 2005 Expeditions. The 4.6-liter V8 was dropped. Optional AdvanceTrac included Roll Stability Control, which was designed to detect an impending tipover and activate the antiskid system to reduce the chance of such an occurrence. Power-adjustable pedals were optional on the XLT and XLT Sport, and standard on upper models.
2006 Ford Expedition: No significant changes for the 2006 Expedition.
2007 Ford Expedition: Ford's largest SUV gains fresh front and rear styling and an extended-wheelbase model for 2007. The Expedition EL has a 12-inch-longer wheelbase than the regular-length model and is 14.8 inches longer overall. Both versions seat seven or eight with available three-place 2nd-row seating. An available front bench seat increases seating capacity to nine. The sole engine remains a 300-hp V8, but a 6-speed automatic transmission replaces a 4-speed automatic.
2003-2007 Ford Expedition Road Test
Pros Cons
Passenger room Fuel economy
Cargo room Entry/exit
Trailer-towing capability
Visibility
Consumer Guide® Road-Test Evaluation
When equipped with four-wheel drive, the 260-horsepower, 5.4-liter V8 delivers adequate pickup and is the clear choice to take advantage of the Expedition's 8,950-pound towing capacity. The more powerful 2005 V8 yields good acceleration along with markedly better midrange performance. An early 5.4-liter 4WD averaged 13.2 mpg in an even city/highway mix. Expect about the same with the 4.6-liter, as well as the newer V8. All engines use regular fuel. Substantial weight and a long wheelbase combine with the independent rear suspension for a surprisingly stable ride, which irons out most surface imperfections. Minimal fore-aft, side-to-side rocking is evident, and there's little jiggle on washboard ripples. Linear steering feel and unperturbed straight-line tracking can be expected, and the relatively compact 38.7-foot turning circle gives reasonable in-town maneuverability. Only moderate top-heavy lean occurs in low-speed corners, but the nose plows through faster turns. AdvanceTrac combines with ControlTrac for all-weather security and good off-road ability. Stopping power and pedal modulation are praiseworthy, with no undue nosedive. Expeditions deliver fine suppression of wind and road noise. Engines are throaty in full acceleration, but well-muffled otherwise. Even third-row occupants get a quieter experience than in a typical minivan. Unobstructed gauges and no-mystery main controls are helpful, but the transmission lever hides the 4WD switch, and the turn-signal stalk obscures the power pedals' buttons. Interiors use appropriate-grade materials and show solid assembly. Front space ranks as generous, but some drivers considered the cloth bucket seats too soft, and the seat bottoms too long for best comfort. Eddie Bauer's captains' chairs add welcome armrests. Visibility is obscured by thick roof pillars and large headrests, particularly over the left shoulder. Huge mirrors help, but small objects can hide along this big SUV's tall flanks. Rear obstacle detection is a smart option. Approach lights on outside mirrors provide helpful illumination. The second-row bench holds three adults, but all three positions are somewhat narrowly defined by seatbelt buckles. No center armrest is included, but the middle section slides forward 11 inches for child-seat access. Second-row buckets in the Eddie Bauer edition are hard, low to the floor, and don't slide fore or aft. Broad passage between second-row buckets eases access to the third row, but flipping the second-row seats forward demands considerable effort. Best-in-class third-row room stems from a chair-height bench, though the cushion could be longer and softer. Entry/exit is easier than in most rivals, though running boards afford minimal foothold when stepping out. Some soft luggage can be stacked behind the third-row seat, and cargo room goes from impressive to voluminous as the second and third rows fold. Best-in-class convenience for the fold-down third-row seat is better yet if the power-folding feature is installed. The 60/40 seatback sections power up and down in seconds, and stop automatically if obstructed, though controls are inaccessible from front seats. Cupholders abound, including door cutouts for 20-ounce bottles.
Value for the Money
Expeditions qualify as a Best Buy because they do everything a full-size SUV should, and handle some important tasks better than most. No, Ford's version is not as opulent as its upscale Navigator cousin, but it matches Lincoln's array of safety and convenience features at lower cost.
Consumer Guide® Road Test Ratings
Expedition XLT w/5.4-liter V8 and 4WD Rating
Performance 4
Fuel Economy 2
Ride Quality 6
Steering/Handling/Braking 4
Quietness 6
Controls/Materials 6
Interior Room 9
Room/Comfort (rear) 7
Cargo Capacity 9
Value within Class 7
Total: 60
Each vehicle report contains one rating chart for representative model. Consumer Guide® rates in ten key areas: Performance, Fuel Economy, Ride Comfort, Steering and Handling, Interior Noise, Controls and Materials, Driver Room, Passenger Room, Cargo Capacity, and Insurance Costs. These ratings compare the particular vehicle rated to ALL other vehicles, not a vehicle's standing in a particular class. In the ratings table, "1" is the lowest rating and "10" is the highest rating.
2003-2007 Ford Expedition Reliability
Trouble Spots
Consumer Guide's® Auto Editors have scoured repair bulletins and questioned mechanics to search for commonly occurring problems for a particular vehicle. In some cases we also give possible manufacturer-suggested solutions. In many instances these trouble spots are Technical Service Bulletins posted by the manufacturer, however, we have our own expert looking at additional vehicle problems.
Air conditioner: The air conditioner may intermittently quit working during cruising due to icing of the evaporator requiring installation of a thermostatic switch. (2003-04)
Brake wear: The original equipment brake pads cause excessive dust and revised pads with a different lining material are available, but must be installed on both the front and rear and are not covered by the original warranty. (2003-04)
Clutch: The rear wheels may chatter during low speed turns requiring installation of a revised clutch pack in the limited slip differential. (2003-05)
Clutch: Hopping, binding sensation from rear axle caused by binding limited-slip clutch packs requires revised clutch packs and reformulated gear lube. (2002-04)
Headlights: Water may accumulate in the headlight assembly requiring the seam between the plastic halves to be sealed with RTV silicone sealant. If this has been done, black tape to hide the repair will be visible on top. (2003)
Spark plugs: Spark plug hole threads in cylinder heads are easily damaged or stripped out when removing plugs because carbon builds up on them. (2004-05)
Vehicle shake: Vibration, often accompanied by a droning sound, comes from the front halfshafts (axles) during deceleration due to unequal rotational speeds requiring installation of clutch springs in the front differential. (2003)
Consumer Guide® Estimated Repair Costs
This table lists costs of likely repairs for comparison with other vehicles. The dollar amount includes the cost of the part(s) and labor (based on $50 per hour) for the typical repair without extras or add-ons. Like the pricing information, replacement costs can vary widely depending on region. Expect charges at a new-car dealership to be slightly higher.
Item Name Repair Cost
A/C Compressor $320
Alternator $290
Automatic Transmission or Transaxle $2,010
Brakes $250
Clutch, Pressure Plate, Bearing $0
Constant Velocity Joints $1,600
Exhaust System $280
Radiator $400
Shocks and/or Struts $890
Timing Chain or Belt $350
NHTSA Recall History
2006 Expedition: Front and rear tires on the driver's side may be damaged at the center tread, allowing belt corrosion. Dealer will inspect all four tires and and replace any tires with tread damage.
2006 Expedition: Windshield wiper motor may not be greased enough, causing loss of wiper function. Dealer will inspect and grease the motor, if necessary.
2003-2007 Ford Expedition Prices
Prices Good Average Poor
2003
Eddie Bauer $15,000-17,000 $13,700-15,500 $9,500-10,700
Expedition XLT $13,000-15,000 $11,800-13,700 $7,500-8,700
2004
Eddie Bauer $17,500-20,500 $16,100-18,900 $11,200-13,100
Expedition $14,100-16,600 $12,800-15,100 $8,600-10,100
2005
Eddie Bauer, Ltd., King $20,500-24,500 $18,900-22,500 $13,300-15,900
Expedition $15,500-18,500 $14,100-16,800 $9,900-11,800
2006
Eddie Bauer, Ltd., King $23,000-27,200 $21,200-25,000 $15,000-17,700
Expedition $17,500-20,700 $16,100-19,000 $11,200-13,200
2007
Eddie Bauer, Limited $0 $0 $0
Expedition $0 $0 $0
This chart details a range of prices in year-by-year listings for vehicles in three condition levels:
Good: a clean low-mileage, solid-running vehicle that needs little or no repair.
Average: a car with normal miles on the odometer, perhaps a few scrapes or dings; engine might need a minor repair or two, but runs acceptably well.
Poor: might have potentially dangerous problems with the engine and/or body, or abnormally high mileage; definitely in need of mechanical attention. Valuations reflect wholesale prices paid by dealers at auction, and retail prices on used-car lots. Each range covers all trim levels and engine types for a vehicle with a typical amount of equipment--usually an automatic transmission, air conditioning, stereo, etc. Fully loaded vehicles may cost more. Average mileage is 12,000 miles per year. Keep in mind that these are guidelines only. Actual selling prices vary- especially from region to region.
2003-2007 Ford Expedition Specs & Safety
Vehicle Dimensions
Specification 4-door wagon
Wheelbase, in. 119.0
Overall Length, in. 205.8
Overall Width, in. 78.7
Overall Height, in. 77.6
Curb Weight, lbs. 5499
Cargo Volume, cu. ft. 110.5
Standard Payload, lbs. --
Fuel Capacity, gals. 28.0
Seating Capacity 9
Front Head Room, in. 39.7
Max. Front Leg Room, in. 41.2
Rear Head Room, in. 39.8
Max. Rear Leg Room, in. 38.7
Specifications Key: NA = not available; "--" = measurement does not exist.
Powertrain Options and Availability
Expeditions in 2003-04 came with a choice of two V8 engines, depending on model, and a four-speed automatic transmission. The XLS was offered only with a 4.6-liter, while the XLT and NBX held a 260-horsepower, 5.4-liter V8. XLT and Eddie Bauer editions might have either V8. For 2004, the 4.6-liter was gone and the 5.4-liter V8 got a boost to 300 horsepower. Expditions may have rear-wheel drive or ControlTrac four-wheel drive. For 2007, the sole engine remains a 300-hp V8, but a 6-speed automatic transmission replaces a 4-speed automatic.
Engines Size liters /
cu. in
Horse- power Torque Transmission:
EPA city/hgwy
Consumer Guide Observed
ohc V8 4.6 / 281 232 291 4-speed automatic: 14/18 4-speed automatic: --
ohc V8 5.4 / 330 260 350 4-speed automatic: 13/17 4-speed automatic: 13.2
ohc V8 5.4 / 330 300 365 4-speed automatic: 14/18
6-speed automatic: 14/17
4-speed automatic: --
6-speed automatic: --
Specifications Key: NA = not available; "--" = measurement does not exist.
NHTSA Crash-Test Results
Test 2004 Expedition XLT w/5.4-liter V8 and 4WD
Front Impact, Driver 5
Front Impact, Passenger 5
The National Highway Traffic Safety Administration (NHTSA) tests a vehicle's worthiness in front- and side-impact collisions and rates its resistance to rollovers. Front-impact crash-test numbers indicate the chance of serious injury: 5 = 10% or less; 4 = 10-20%; 3 = 20-35%; 2 = 35-45%; 1 = More than 45%. Side-impact crash-test numbers indicate: 5 = 5% or less; 4 = 6-10%; 3 = 11-20%; 2 = 21-25%; 1 = More than 26%. Rollover resistance numbers indicate the chance for rollover when the vehicle leaves the roadway: 5 = Less than 10%; 4 = 10-20%; 3 = 20-30%; 2 = 30-40%; 1 = More than 40%.
Built In: USA
Drive Wheels: longitudinal front-engine/rear- or all-wheel drive
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