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2003-2006 Saturn Ion Full Review
Date Published: 2/20/08
Our in-depth review covers everything you need to know about this generation Saturn Ion. Get the latest news, find a local dealer, and get a free price quote for this generation Saturn Ion.
2003-2006 Saturn Ion Review
Saturn replaced its entry-level S-Series models for 2003 with larger, more powerful subcompact Ion sedans and a unique four-door coupe. Sedans and coupes retained the brand's trademark dent-resistant plastic bodyside panels. Both body styles were nearly the same length, and shared a wheelbase about an inch longer than that of the S-Series. Compared to their S-Series predecessors, the Ion sedan was longer overall by 4.5 inches, and the coupe by 6.4 inches. Both were taller by more than 2 inches. Saturn called the coupe the Ion Quad Coupe, for its unique configuration of two rear-opening half-doors behind the front doors. The rear doors would not open or close independently of the fronts. A new four-cylinder produced 140 horsepower. A five-speed manual transmission was standard. Two automatic transmissions were available: a continuously variable unit (CVT) on coupes, and a conventional five-speed on sedans. The CVT featured near-infinite ratios. Head-protecting curtain side airbags were optional. Torso side airbags were not available. An ABS/traction-control system also was optional. All Ions had front-disc/rear-drum brakes. Primary instruments sat in the center of the dashboard, rather than directly in front of the driver. Split folding rear seatbacks were standard, and the coupe's front passenger seat could fold forward to create a continuous 10-foot-long storage channel. Sedans ascended through Ion 1, 2, and 3 trim levels. Coupes came in 1 and 2 form, equivalent in equipment to the 2- and 3-level sedans. Air conditioning was standard, except for the 1 sedan. Leather upholstery was optional on 3 sedans and 2 Quad Coupes. Wheel sizes were 14-inch for the 1 sedan, 15-inch on the 2 sedan and 1 coupe, and 16-inch alloys for the 3 sedan and 2 Coupe. Both the coupe and sedan could be fitted with interchangeable strips of body trim, tracing the arc of the roof. Available through Saturn dealers, these contrasting-color "roof rails" could be matched to interchangeable interior trim pieces. Saturn's Ion competed against the Ford Focus, Honda Civic, Hyundai Elantra, Toyota Corolla, and Volkswagen Jetta/Golf.
Year to Year Changes
2004 Saturn Ion: Fresh interior materials went into Ions for 2004, with new "soft touch" surfaces. Midseason brought a new supercharged Red Line model. A new black-only Special Edition Ion sedan also debuted at midyear, with bright-alloy wheels, additional exterior brightwork, and unique interior trim. Red Line models had 17-inch wheels, a sport suspension, a supercharged four-cylinder engine and antilocking all-disc brakes. A newly available MP3 option could upgrade the CD player to read discs recorded in MP3 format.
2005 Saturn Ion: Saturn dropped the continuously variable transmission option for 2005, as well as the five-speed automatic, replacing them with a conventional four-speed automatic unit. All Ions got revised steering and suspensions this year, and styling was freshened a bit. New front and rear seats went into Ion 2 and 3 models.
2006 Saturn Ion: A new engine option and standard OnStar assistance lead changes for Saturn's 2006 compact cars. The price-leader Ion 1 sedan is dropped for '06. A 170-hp 4-cyl engine is newly optional for Ion 3s.
2003-2006 Saturn Ion Road Test
Pros Cons
Steering/handling Interior materials
Noise
Consumer Guide® Road-Test Evaluation
Acceleration is adequate from a stop with either a manual transmission or the conventional automatic. That appraisal is reflected in Saturn's 0-60 mph estimates of 9.5 seconds with manual and 10 seconds with the five-speed automatic. Once underway, manual-shift versions feel lively and have pleasant shift action. Quick to downshift, the automatic does not curtail acceleration by much. Despite traction control, a manual-shift Level 3 sedan suffered copious tire slip when accelerating from a stop on wet pavement. The Red Line coupe has plenty of punch, capable of hitting 60 mph in a claimed 6.3 seconds. EPA gas-mileage estimates are lower than those of rival Honda Civic and Toyota Corolla. A test 2-sedan with automatic averaged 22 mpg. Another automatic sedan averaged 25 mpg, and a manual-shift 3-coupe managed 25.1 mpg. In mostly city driving, a Red Line coupe averaged 19.4 mpg. Regular-grade fuel is used, except for the Red Line coupe, which requires premium. The regular Ion's ride is surprisingly firm. Somewhat sporty suspension tuning delivers a controlled ride, but bump absorption may disappoint. Red Line coupes are stiffer, but not punishing. Steering/handling is a high point, and a tight turning radius aids low-speed maneuverability. Steering is firm, direct, and nicely weighted. Ions corner with little body lean and feel secure at highway speeds. Level-3 coupes have slightly firmer suspension tuning, but don't handle appreciably better. Electric-boost steering feels unnaturally light to some drivers. Red Line coupes are tighter still, permitting even less lean and sharper steering response. Wind noise is well-muted, but 16- and 17-inch tires transmit considerable road noise on some coarse surfaces. The engine produces pronounced but refined whine at higher rpm, but is otherwise subdued. Red Line coupes transmit more engine and tire noise to occupants. Gauges are large and plainly marked. Locating them in the center "pod" annoys some drivers, because reading the speedometer demands a longer look away from the road. Because the driver need not look through the steering wheel to see gauges, the wheel is unusually small in diameter, but its function is unaffected. Controls are clearly labeled and easy to reach. Most interior surfaces and switches look and feel budget-grade. Ions are among the largest subcompacts, which pays off in front-seat room. Even robust drivers have plenty of head and leg space. However, seats are flat and lack side support--a deficit exaggerated by the absence of a center armrest on 1 models, and by slippery optional leather upholstery. Visibility is fine in sedans, but marred over the shoulder in coupes by their rear roof pillars. Red Line seats have prominent bolsters for firm lateral support. Saturn considers two rear passengers to be the limit in coupes, but three-across seating in sedans seems equally unrealistic. There's no excess of foot room, and head space is tight for six-footers. The Quad Coupe's door design simplifies rear-seat entry/exit, though once seated, closing the rear doors demands an uncomfortable reach. Sedans have good trunk volume for their class, and a low liftover. All sedans have 60/40 split rear seatbacks that fold flat. Coupes have the added convenience of a folding front-passenger seat.
Value for the Money
Despite disappointing interior decor, Ion matches most like-priced competitors for comfort and performance, though Saturn trails in mechanical refinement. The Quad Coupe has more storage flexibility and easier rear-seat entry/exit than other subcompact coupes. No rival offers Saturn's dent-resistant, rustproof body panels. Ion resale values are lower than those of the Civic and Corolla, which could benefit used-car buyers.
Consumer Guide® Road Test Ratings
Ion 2 sedan w/auto. Rating
Performance 4
Fuel Economy 6
Ride Quality 5
Steering/Handling/Braking 7
Quietness 4
Controls/Materials 4
Interior Room 5
Room/Comfort (rear) 4
Cargo Capacity 4
Value within Class 5
Total: 48
Each vehicle report contains one rating chart for representative model. Consumer Guide® rates in ten key areas: Performance, Fuel Economy, Ride Comfort, Steering and Handling, Interior Noise, Controls and Materials, Driver Room, Passenger Room, Cargo Capacity, and Insurance Costs. These ratings compare the particular vehicle rated to ALL other vehicles, not a vehicle's standing in a particular class. In the ratings table, "1" is the lowest rating and "10" is the highest rating.
2003-2006 Saturn Ion Reliability
Trouble Spots
Consumer Guide's® Auto Editors have scoured repair bulletins and questioned mechanics to search for commonly occurring problems for a particular vehicle. In some cases we also give possible manufacturer-suggested solutions. In many instances these trouble spots are Technical Service Bulletins posted by the manufacturer, however, we have our own expert looking at additional vehicle problems.
Air conditioner: Water (condensate) from the A/C housing leaks onto the passenger floor requiring a 90-degree elbow installed on the drain hose. (2003)
Blower motor: The blower motor may make a clicking, ticking, chirping noise requiring a replacement motor cover. (2003-04)
Climate control: The ventilation system knobs may be hard to turn, or may not turn, and the airflow seems inadequate because some of the foam (gaskets) falls off and jams the HVAC doors. (2003)
Coolant leak: If the engine loses coolant and there are no leaks, the cylinder head probably has casting porosity and will have to be replaced. (2003-04)
Engine stalling: The engine may start then stall, or the engine may rev unexpectedly even with no throttle input requiring the PCM (engine computer) to be reprogrammed. (2003)
Exhaust system: Exhaust manifold bolts work loose causing noise that may be misdiagnosed as lifter tap. (2002-04)
Sunroof/moonroof: If the sunroof stops working, it may require replacing the blown fuse in the body control module. (2003-04)
Turn signal: If the turn signals behave abnormally (front blink slower than the rear or the indicators on the dash) when using a cell phone plugged into the power outlet, a capacitor must be spliced into the circuit. (2003)
Consumer Guide® Estimated Repair Costs
This table lists costs of likely repairs for comparison with other vehicles. The dollar amount includes the cost of the part(s) and labor (based on $50 per hour) for the typical repair without extras or add-ons. Like the pricing information, replacement costs can vary widely depending on region. Expect charges at a new-car dealership to be slightly higher.
Item Name Repair Cost
A/C Compressor $510
Alternator $640
Automatic Transmission or Transaxle $1,950
Brakes $600
Clutch, Pressure Plate, Bearing $0
Constant Velocity Joints $2,325
Exhaust System $375
Radiator $425
Shocks and/or Struts $1,105
Timing Chain or Belt $650
NHTSA Recall History
2003-04: Turn-signal lamp and daytime running lamp on either front side might stop working because of loss of contact.
2004 w/supercharged engine: Fuel feed pipe could crack and leak fuel, accompanied by noticeable fuel odor.
2003-2006 Saturn Ion Prices
Prices Good Average Poor
2003
Ion 1, 2 $6,200-7,500 $5,400-6,500 $2,700-3,200
Ion 3 $7,500-8,400 $6,800-7,600 $3,800-4,200
2004
Ion 1, 2 $7,000-8,500 $6,200-7,600 $3,300-4,000
Ion 3 $8,700-9,700 $7,800-8,700 $4,500-5,000
Ion Red Line $10,500-11,700 $9,500-10,500 $5,600-6,200
2005
Ion 1, 2 $8,000-9,800 $7,200-8,800 $4,100-5,000
Ion 3 $9,800-11,000 $8,800-9,900 $5,100-5,700
Ion Red Line $12,000-13,500 $10,800-12,200 $6,700-7,600
2006
Ion 2 $9,500-10,800 $8,600-9,700 $4,900-5,600
Ion 3 $11,000-12,500 $9,900-11,300 $5,900-6,800
Ion Red Line $13,500-15,000 $12,300-13,700 $8,000-8,900
This chart details a range of prices in year-by-year listings for vehicles in three condition levels:
Good: a clean low-mileage, solid-running vehicle that needs little or no repair.
Average: a car with normal miles on the odometer, perhaps a few scrapes or dings; engine might need a minor repair or two, but runs acceptably well.
Poor: might have potentially dangerous problems with the engine and/or body, or abnormally high mileage; definitely in need of mechanical attention. Valuations reflect wholesale prices paid by dealers at auction, and retail prices on used-car lots. Each range covers all trim levels and engine types for a vehicle with a typical amount of equipment--usually an automatic transmission, air conditioning, stereo, etc. Fully loaded vehicles may cost more. Average mileage is 12,000 miles per year. Keep in mind that these are guidelines only. Actual selling prices vary- especially from region to region.
2003-2006 Saturn Ion Specs & Safety
Vehicle Dimensions
Specification 3-door coupe 4-door sedan
Wheelbase, in. 103.2 103.2
Overall Length, in. 185.0 184.5
Overall Width, in. 67.9 67.2
Overall Height, in. 56.0 57.4
Curb Weight, lbs. 2751 2692
Cargo Volume, cu. ft. 14.2 14.7
Standard Payload, lbs. -- --
Fuel Capacity, gals. 13.2 13.2
Seating Capacity 4 5
Front Head Room, in. 38.9 40.0
Max. Front Leg Room, in. 42.2 42.2
Rear Head Room, in. 36.5 37.0
Max. Rear Leg Room, in. 32.7 33.3
Specifications Key: NA = not available; "--" = measurement does not exist.
Powertrain Options and Availability
Regular Ions held a 2.2-liter four-cylinder engine that produced 140 horsepower and worked with a standard five-speed manual gearbox. A five-speed automatic transmission could be installed on 2003-04 sedans, while coupes could have a continuously variable transmission (CVT). Saturn dropped the CVT and five-speed automatic after 2004, substituting a conventional four-speed automatic as the sole option. Introduced in 2004, the Red Line coupe got a supercharged 2.0-liter four-cylinder that produces 205 horsepower, offered only with manual shift. For 2006, a 170-hp 4-cyl engine is newly optional for Ion 3s.
Engines Size liters /
cu. in
Horse- power Torque Transmission:
EPA city/hgwy
Consumer Guide Observed
dohc I4 2.2 / 134 140 145 5-speed manual: 26/33
4-speed automatic: 24/32
5-speed automatic: 24/32
5-speed manual: --
4-speed automatic: --
5-speed automatic: --
Supercharged dohc I4 2.0 / 122 205 200 5-speed manual: 21/29 5-speed manual: --
dohc I4 2.4 / 145 170 162 5-speed manual: 25/34
4-speed automatic: 24/32
5-speed manual: --
4-speed automatic: --
Specifications Key: NA = not available; "--" = measurement does not exist.
NHTSA Crash-Test Results
Test 2004 Ion 2003 Ion
Front Impact, Driver 5 5
Front Impact, Passenger 5 5
The National Highway Traffic Safety Administration (NHTSA) tests a vehicle's worthiness in front- and side-impact collisions and rates its resistance to rollovers. Front-impact crash-test numbers indicate the chance of serious injury: 5 = 10% or less; 4 = 10-20%; 3 = 20-35%; 2 = 35-45%; 1 = More than 45%. Side-impact crash-test numbers indicate: 5 = 5% or less; 4 = 6-10%; 3 = 11-20%; 2 = 21-25%; 1 = More than 26%. Rollover resistance numbers indicate the chance for rollover when the vehicle leaves the roadway: 5 = Less than 10%; 4 = 10-20%; 3 = 20-30%; 2 = 30-40%; 1 = More than 40%.
Built In: USA
Drive Wheels: transverse front-engine/front-wheel drive
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