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2002-2007 Suzuki Aerio Reliability
Date Published: 2/20/08
Our reliability study for this generation Suzuki Aerio includes details on average repair costs, manufacturer recalls, and everything you need to know to gauge the long-term reliability of this generation Suzuki Aerio.
2002-2007 Suzuki Aerio Reliability
Trouble Spots
Consumer Guide's® Auto Editors have scoured repair bulletins and questioned mechanics to search for commonly occurring problems for a particular vehicle. In some cases we also give possible manufacturer-suggested solutions. In many instances these trouble spots are Technical Service Bulletins posted by the manufacturer, however, we have our own expert looking at additional vehicle problems.
Brake noise: Clicking from the front brakes, most noticeable when changing directions, requires the installation of revised caliper springs. (2002-03)
Engine noise: Lifters drain down (collapse) after cold soak causing ticking noise from 2.0L engine briefly after startup and, if running the engine for 20 minutes at 2,000 rpm does not clear up the problem, lifters must be replaced. (2002-03)
Engine noise: Ticking noise when engine is started may be due to hydraulic lifter bleed-down and may require replacement lifters. (1999-2003)
Keyless entry: The keyless entry system may quit working. On 2002 models, the transmitter and receiver may need to be replaced. On 2003 models, the system may be reprogrammed without replacing parts. (2002-03)
Tire wear: Rear tires may wear in the inside shoulders due to incorrect toe setting, but may also be due to problem with viscous clutch. (2004-06)
Windshield washer: Windshield washers dribble fluid, due to a lack of check valves in the hoses. Countermeasure hoses are available. (2002-03)
Consumer Guide® Estimated Repair Costs
This table lists costs of likely repairs for comparison with other vehicles. The dollar amount includes the cost of the part(s) and labor (based on $50 per hour) for the typical repair without extras or add-ons. Like the pricing information, replacement costs can vary widely depending on region. Expect charges at a new-car dealership to be slightly higher.
Item Name Repair Cost
A/C Compressor $320
Alternator $290
Automatic Transmission or Transaxle $2,010
Brakes $250
Clutch, Pressure Plate, Bearing $350
Clutch, Pressure Plate, Bearing $1,600
Exhaust System $180
Radiator $400
Shocks and/or Struts $890
Timing Chain or Belt $350
NHTSA Recall History
2002-06 Aerio w/5-speed manual transmission: Due to the improper shape of the clip, the retaining clip that keeps the gear shift cable attached to the gear shift lever can contact the gear shift lever housing and break the clip. Dealers will replace the gearshift cable retaining clip with a clip that has a different shape.
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