Search Consumer Guide Auto and the Web
 

2002-2005 Ford Explorer Full Review
Date Published: 2/20/08
Our in-depth review covers everything you need to know about this generation Ford Explorer. Get the latest news, find a local dealer, and get a free price quote for this generation Ford Explorer.
2002-2005 Ford Explorer Review
America's top-selling sport-utility vehicle was redesigned as an early 2002 model, placed on sale in spring 2001. Ranking as a midsize model, the Explorer retained its body-on-frame construction, but gained new styling, a wider stance, longer wheelbase, and an independent rear suspension. A newly available third-row seat permitted seven-passenger capacity. Mercury's upscale Mountaineer was similarly revamped, but with more differentiated styling. Explorers and Mountaineers were among the few midsize SUVs with an independent rear suspension. Explorers came with a V6 or V8 engine. The V6 teamed with either a manual or automatic transmission, while the V8 was offered only with a five-speed automatic. Explorers could have either rear-wheel drive or Ford's Control Trac four-wheel drive, which could be left engaged on dry pavement and included low-range gearing. Antilock all-disc brakes were standard. Torso side airbags were not available, but curtain side airbags were optional. Later in the model year, Ford offered sensors that could deploy the curtain airbags in a rollover accident. Ford's Advance Trac antiskid system also became available later. Top-level Eddie Bauer and Limited models included a driver's seat memory, tilt/telescopic steering wheel, and power-adjustable pedals. A rear-obstacle warning system was optional. Ford continued to use the Explorer's 1995-2001 vintage design for the Explorer Sport two-door wagon and the Sport Trac four-door crew cab.
Year to Year Changes
2003 Ford Explorer: All-wheel drive and a DVD entertainment system were newly available on America's best-selling SUV for 2003. Explorers again were available with a third-row seat for seven-passenger capacity, and came with a V6 or V8 engine and a five-speed automatic transmission. Either engine could work with rear-wheel drive, Ford's Control Trac 4WD (which could be left engaged on dry pavement), or for 2003, all-wheel drive. The AWD system was shared with the similar Mercury Mountaineer, Unlike Control Trac, it did not include low-range gearing. Torso side airbags remained unavailable, but the optional curtain side airbags covered the first and second seating rows, and were designed to deploy in side impacts and rollovers. For 2003, XLT models got a chrome-finished grille and a steel-look interior trim. A new NBX model featured a roof-mounted cargo basket, unique paint and trim, and a soft-lined cargo area with a storage bag. The optional DVD rear-seat entertainment system was available only with the curtain side airbags.
2004 Ford Explorer: Ford's antiskid system gained wider availability this year, offered with V6 as well as V8 models. Eddie Bauer and Limited editions could have new optional second-row bucket seats.
2005 Ford Explorer: A standard antiskid system, Ford's AdvanceTrac antiskid system with Roll Stability Control, and the loss of AWD availability mark 2005 for Explorer.
2002-2005 Ford Explorer Road Test
Pros Cons
Passenger room Fuel economy
Cargo room
Consumer Guide® Road-Test Evaluation
Explorer acceleration is acceptable. When new, a V8 Eddie Bauer 4WD model did 0-60 mph in 8.4 seconds. Ford said V6 Explorers did it in 10.2 seconds. In practice, both engines furnish modest acceleration from a stop, but build speed quickly. Surprisingly, there's no great difference in throttle response between the two in the 40-55 mph range. As for fuel economy, an extended-use 4WD V8 XLT averaged 15.1 mpg in mostly highway driving. Similar examples averaged 13.3 to 14.1 mpg with more city driving, while a 4WD V6 Eddie Bauer Explorer managed 17.1 mpg. Ford recommends regular-grade fuel for both engines. Although the ride is somewhat trucky, an Explorer is reasonably compliant and laudably devoid of sloppy motions. The Mountaineer's stiffer shock absorbers make it more stable than an Explorer on dips and swells, but slightly less absorbent on rough pavement. Steering/handling is capable and confident overall, but typical of a truck-type SUV, with some body lean in turns and somewhat slow reactions in quick directional changes. Mountaineer has a sharper steering feel than Explorer, though each ranks near the top of its class. Both have a relatively compact turning circle, too, for good low-speed maneuverability. Ford's laudable Advance Trac antiskid system is designed to apply individual brakes to prevent sideways skids, which can lead to rollovers. Unfortunately, in 2002-2003 it was unavailable with the V6 engine. Explorers have strong stopping power, though brake-pedal effort is slightly high. Wind and road noise are unobjectionable, and low for an SUV. Engines intrude only under full throttle, though the V8 is quieter than a V6. Instruments have bold, clear markings. Most controls are illuminated and within easy reach. Cabin materials are of good quality. Riders get plenty of room up front on comfortable seats. The standard tilt steering wheel, and available memory seat and adjustable pedals, custom-tailor the driving position. Outward visibility is good. Available running boards are too narrow to provide a solid step when exiting the vehicle, but wide enough to require stretching over when getting out. Three adults can squeeze across in the second row, enjoying generous head room and better knee and foot clearance than in most midsize SUVs. However, the seat is divided into three segments, and each can feel narrow and confining. The third-row seat cushion is low to the floor, and pancake-flat, but head room is expansive and leg space surprisingly good. Second-row seats tip forward in a single easy motion, but access to the third row is still for the young and agile. A large hatch glass opens separately and dips low into the tailgate for easier loading, though the glass releases only via a keyfob and lacks its own pulldown handle. The tailgate itself is weighty to open or close. Cargo room is tight behind the third-row seat, which folds almost flat with the floor for more space, but the process can be awkward. The rear bay is wide and tall.
Value for the Money
Ford's Explorer is a more-than-competent overall performer, with an unmatched array of available useful features: V8 power, seven-passenger seating, adjustable pedals, curtain airbags, DVD entertainment, rear-obstacle detection and antiskid system. Naturally, many of these items are likely to be absent in a specific secondhand model. The Mountaineer's higher price brings more-expressive styling and slightly sharper handling feel, but in all, Explorer is the better value.
Consumer Guide® Road Test Ratings
Ford Explorer XLT 4WD, V6 Rating
Performance 4
Fuel Economy 3
Ride Quality 4
Steering/Handling/Braking 4
Quietness 4
Controls/Materials 7
Interior Room 7
Room/Comfort (rear) 7
Cargo Capacity 8
Value within Class 6
Total: 54
Each vehicle report contains one rating chart for representative model. Consumer Guide® rates in ten key areas: Performance, Fuel Economy, Ride Comfort, Steering and Handling, Interior Noise, Controls and Materials, Driver Room, Passenger Room, Cargo Capacity, and Insurance Costs. These ratings compare the particular vehicle rated to ALL other vehicles, not a vehicle's standing in a particular class. In the ratings table, "1" is the lowest rating and "10" is the highest rating.
2002-2005 Ford Explorer Reliability
Trouble Spots
Consumer Guide's® Auto Editors have scoured repair bulletins and questioned mechanics to search for commonly occurring problems for a particular vehicle. In some cases we also give possible manufacturer-suggested solutions. In many instances these trouble spots are Technical Service Bulletins posted by the manufacturer, however, we have our own expert looking at additional vehicle problems.
Coolant leak: Coolant may leak at the intake manifold crossover due to a crack in the manifold on 4.2L engines. (2002)
Engine noise: A ticking noise on 4.6L engines may have problems with the valve guides requiring possible replacement of the cylinder head(s). (2001-04)
Fuel gauge: Fuel gauge may suddenly drop to empty on vehicle with 4.0L engine due to an electrical problem with the flex fuel module. (2002)
Fuel pump: Stumbling or hesitation when making aggressive right turns caused by cavitation in the fuel tank as fuel sloshes to one side requiring a redesigned fuel pump. (2002)
Oil leak: Oil leak from right side axle may be caused by the seal coming loose and spinning in the housing requiring complete axle assembly replacement. (2003-04)
Spark plugs: Spark plug hole threads in cylinder heads are easily damaged or stripped out when removing plugs because carbon builds up on them. (2004-05)
Timing belt: Rattling noise from front of engine caused by timing chain slop requiring a redesigned primary chain tensioner. (1999-2002)
Windows: The rear window (liftgate) glass supports may come loose and cause the window to break on some vehicles, and dealers were repositioning the brackets and tightening the screws. (2002)
Consumer Guide® Estimated Repair Costs
This table lists costs of likely repairs for comparison with other vehicles. The dollar amount includes the cost of the part(s) and labor (based on $50 per hour) for the typical repair without extras or add-ons. Like the pricing information, replacement costs can vary widely depending on region. Expect charges at a new-car dealership to be slightly higher.
Item Name Repair Cost
A/C Compressor $655
Alternator $525
Automatic Transmission or Transaxle $2,995
Brakes $350
Clutch, Pressure Plate, Bearing $455
Constant Velocity Joints $2,340
Exhaust System $295
Radiator $945
Shocks and/or Struts $650
Timing Chain or Belt $510
NHTSA Recall History
2002: Tires on the right side of the vehicle may have horizontal slashes on them, increasing the risk of tire failure over time. Dealers will inspect and replace affected parts.
2002-03: Liftgate glass strut may disengage or hinge may fracture, allowing glass to fall and possibly break.
2002-03: The courtesy lights inside the running boards may overheat when exposed to excessive moisture or road salt. Dealers will inspect and replace affected parts.
2002-03: The liftgate strut may become disengaged or the hinge may fracture on certain vehicles, allowing the glass to fall and break. Dealers will inspect and replace affected parts.
2002-2005 Ford Explorer Prices
Prices Good Average Poor
2002
Eddie Bauer, Ltd. $8,800-10,300 $7,900-9,300 $4,600-5,400
Explorer $6,800-9,000 $6,100-8,000 $3,200-4,200
2003
Eddie Bauer, Ltd. $11,500-13,500 $10,400-12,200 $6,300-7,400
Explorer $8,400-11,500 $7,600-10,400 $4,400-6,000
2004
Eddie Bauer, Ltd. $15,000-17,000 $13,700-15,500 $9,500-10,700
Explorer $10,200-13,800 $9,200-12,400 $5,300-7,200
2005
Eddie Bauer, Ltd. $17,200-19,500 $15,800-17,900 $11,000-12,500
Explorer $12,000-16,000 $10,800-14,400 $6,700-9,000
This chart details a range of prices in year-by-year listings for vehicles in three condition levels:
Good: a clean low-mileage, solid-running vehicle that needs little or no repair.
Average: a car with normal miles on the odometer, perhaps a few scrapes or dings; engine might need a minor repair or two, but runs acceptably well.
Poor: might have potentially dangerous problems with the engine and/or body, or abnormally high mileage; definitely in need of mechanical attention. Valuations reflect wholesale prices paid by dealers at auction, and retail prices on used-car lots. Each range covers all trim levels and engine types for a vehicle with a typical amount of equipment--usually an automatic transmission, air conditioning, stereo, etc. Fully loaded vehicles may cost more. Average mileage is 12,000 miles per year. Keep in mind that these are guidelines only. Actual selling prices vary- especially from region to region.
2002-2005 Ford Explorer Specs & Safety
Vehicle Dimensions
Specification 4-door wagon
Wheelbase, in. 113.8
Overall Length, in. 189.5
Overall Width, in. 72.1
Overall Height, in. 71.4
Curb Weight, lbs. 4434
Cargo Volume, cu. ft. 88.0
Standard Payload, lbs. --
Fuel Capacity, gals. 22.5
Seating Capacity 7
Front Head Room, in. 39.9
Max. Front Leg Room, in. 42.4
Rear Head Room, in. 38.9
Max. Rear Leg Room, in. 35.9
Specifications Key: NA = not available; "--" = measurement does not exist.
Powertrain Options and Availability
Explorers could have either a V6 or V8 engine. The 4.0-liter V6 produced 210 horsepower, versus 240 for the 4.6-liter V8. Early V6 models could have a manual gearbox or a five-speed automatic transmission, but manual shift was dropped in 2003.
Engines Size liters /
cu. in
Horse- power Torque Transmission:
EPA city/hgwy
Consumer Guide Observed
ohc V6 4.0 / 245 210 250-254 5-speed manual: 16/20
5-speed automatic: 15/20
5-speed manual: --
5-speed automatic: --
ohc V8 4.6 / 281 239-240 280-282 5-speed manual: --
5-speed automatic: 14/19
5-speed manual: --
5-speed automatic: --
Specifications Key: NA = not available; "--" = measurement does not exist.
NHTSA Crash-Test Results
Vehicle crash test information not available at this time.
The National Highway Traffic Safety Administration (NHTSA) tests a vehicle's worthiness in front- and side-impact collisions and rates its resistance to rollovers. Front-impact crash-test numbers indicate the chance of serious injury: 5 = 10% or less; 4 = 10-20%; 3 = 20-35%; 2 = 35-45%; 1 = More than 45%. Side-impact crash-test numbers indicate: 5 = 5% or less; 4 = 6-10%; 3 = 11-20%; 2 = 21-25%; 1 = More than 26%. Rollover resistance numbers indicate the chance for rollover when the vehicle leaves the roadway: 5 = Less than 10%; 4 = 10-20%; 3 = 20-30%; 2 = 30-40%; 1 = More than 40%.
Built In: USA
Drive Wheels: longitudinal front-engine/rear- or all-wheel drive
Car Buying Resources

Trade-In Calculator

Research how much your car is truly worth

Trade-In Calculator



Used Cars

Search online classifieds and find a local dealer
Search Local Listings

Vehicle History Report

Get a CARFAX Vehicle History... the first step to protecting yourself from costly hidden problems.



What's Under the Hood?

Learn about how cars work.

Learn things



Insurance

We're dedicated to making insurance easier.

Get Insurance



Sell Your Car

Reach over 8 million buyers
Sell Your Car
    Find a Used Car
Price Range:
to
 Radius:
    Vehicle History Report

FREE CARFAX Record Check
Looking at a used car, check for costly hidden problems before you buy.