2000-2004 Volvo 40 series: Reliability

Updated: 11/23/08

2000 Volvo S40
2004 Volvo 40 series
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2000-2004 Volvo S40/V40 

  • Price Range:  $3,300 - $12,200
CG Rating

47

out of 100

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Our reliability study for this generation Volvo 40/50 series includes details on average repair costs, manufacturer recalls, and everything you need to know to gauge the long-term reliability of this generation Volvo 40/50 series .

Trouble Spots

Consumer Guide's® Auto Editors have scoured repair bulletins and questioned mechanics to search for commonly occurring problems for a particular vehicle. In some cases we also give possible manufacturer-suggested solutions. In many instances these trouble spots are Technical Service Bulletins posted by the manufacturer, however, we have our own expert looking at additional vehicle problems.

Exhaust system: The exhaust-manifold nuts may become loose and dealers should replace all nuts with new ones having captive washers. (2000-01)

None: The fuel rail may leak on a small number (15,000) of vehicles due to a bad weld and owners may call 1-800-458-1552 to see if they are eligible for the recall fix. (2003-04)

Oil consumption: The screen in the oil filler can get loose inside the filler neck and often would've been replaced when the vehicle was in for other services. (2000)

Seat: The seat-adjustment mechanism squeaks if not periodically lubricated. (2001)

Consumer Guide® Estimated Repair Costs

This table lists costs of likely repairs for comparison with other vehicles. The dollar amount includes the cost of the part(s) and labor (based on $50 per hour) for the typical repair without extras or add-ons. Like the pricing information, replacement costs can vary widely depending on region. Expect charges at a new-car dealership to be slightly higher.
Item Name Repair Cost
A/C Compressor $610
Alternator $390
Automatic Transmission or Transaxle $1,445
Brakes $220
Clutch, Pressure Plate, Bearing $0
Constant Velocity Joints $880
Exhaust System $345
Radiator $300
Shocks and/or Struts $750
Timing Chain or Belt $235
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