Search Consumer Guide Auto and the Web
 

2000-2004 Volvo 40 series Reliability
Date Published: 2/20/08
Our reliability study for this generation Volvo 40/50 series includes details on average repair costs, manufacturer recalls, and everything you need to know to gauge the long-term reliability of this generation Volvo 40/50 series.
2000-2004 Volvo S40/V40 Reliability
Trouble Spots
Consumer Guide's® Auto Editors have scoured repair bulletins and questioned mechanics to search for commonly occurring problems for a particular vehicle. In some cases we also give possible manufacturer-suggested solutions. In many instances these trouble spots are Technical Service Bulletins posted by the manufacturer, however, we have our own expert looking at additional vehicle problems.
Exhaust system: The exhaust-manifold nuts may become loose and dealers should replace all nuts with new ones having captive washers. (2000-01)
None: The fuel rail may leak on a small number (15,000) of vehicles due to a bad weld and owners may call 1-800-458-1552 to see if they are eligible for the recall fix. (2003-04)
Oil consumption: The screen in the oil filler can get loose inside the filler neck and often would've been replaced when the vehicle was in for other services. (2000)
Seat: The seat-adjustment mechanism squeaks if not periodically lubricated. (2001)
Consumer Guide® Estimated Repair Costs
This table lists costs of likely repairs for comparison with other vehicles. The dollar amount includes the cost of the part(s) and labor (based on $50 per hour) for the typical repair without extras or add-ons. Like the pricing information, replacement costs can vary widely depending on region. Expect charges at a new-car dealership to be slightly higher.
Item Name Repair Cost
A/C Compressor $610
Alternator $390
Automatic Transmission or Transaxle $1,445
Brakes $220
Clutch, Pressure Plate, Bearing $0
Constant Velocity Joints $880
Exhaust System $345
Radiator $300
Shocks and/or Struts $750
Timing Chain or Belt $235
NHTSA Recall History
2000: Water may be able to enter the brake vacuum pump, possibly causing a loss of stopping ability. Dealers will inspect and replace all affected parts.
2001: A diode in the electronic climate-control system may have a reduced service life. If it fails, the heater fan stops running, affecting the defroster.
2004: Non-return valve on some cars may crack, causing vacuum leak; more brake-pedal force may then be required, and/or vehicle may experience rough engine idle.
Car Buying Resources

Trade-In Calculator

Research how much your car is truly worth

Trade-In Calculator



Used Cars

Search online classifieds and find a local dealer
Search Local Listings

Vehicle History Report

Get a CARFAX Vehicle History... the first step to protecting yourself from costly hidden problems.



What's Under the Hood?

Learn about how cars work.

Learn things



Insurance

We're dedicated to making insurance easier.

Get Insurance



Sell Your Car

Reach over 8 million buyers
Sell Your Car
    Find a Used Car
Price Range:
to
 Radius:
    Vehicle History Report

FREE CARFAX Record Check
Looking at a used car, check for costly hidden problems before you buy.