1997-2004 Ford F-150: Reliability
Updated: 11/23/08
2004 Ford F-150 Heritage
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1997-2004 Ford F-150 ▼
- Price Range: $1,800 - $17,900
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Our reliability study for this generation Ford F-150 includes details on average repair costs, manufacturer recalls, and everything you need to know to gauge the long-term reliability of this generation Ford F-150 .
Trouble Spots
Consumer Guide's® Auto Editors have scoured repair bulletins and questioned mechanics to search
for commonly occurring problems for a particular vehicle. In some cases we also give possible manufacturer-suggested
solutions. In many instances these trouble spots are Technical Service Bulletins posted by the manufacturer,
however, we have our own expert looking at additional vehicle problems.
Audio system:
Electrical noise caused by the electric fuel pump in the tank can cause a buzzing noise when the AM band of the radio is selected. (1997)
Automatic transmission:
Transmission fluid can leak from the transmission into the transfer case. The low transmission-fluid level causes shifting and engagement problems. (1997)
Automatic transmission:
If water gets into the transfer case, the mode switch can be shorted out making it impossible to select a different range. (1997)
Climate control:
Cold air may come out of the heater vents at the floor due to a door in the duct not sealing properly. (1997)
Clutch:
Hopping, binding sensation from rear axle caused by binding limited-slip clutch packs requires revised clutch packs and reformulated gear lube. (2002-04)
Cold-starting problems:
Throttle sticks due to icing in cold weather requiring a service kit for the PCV system. (1997-02)
Dashboard lights:
Water in the spark-plug wells may cause the ignition spark to jump to ground causing a misfire and illuminating the check engine light. (1997)
Engine misfire:
The engine may run rough or idle roughly if condensation from the air conditioning drips onto the oxygen sensor. (1997-98)
Engine noise:
Piston slap on cold startup due to faulty pistons in 5.4-liter engine. (1998)
Heater core:
Installing a restrictor in the heater inlet hose may repair heater cores leaks. (1999-2002)
Transmission problems:
Torque converter dust plug may fall out. Replacement should be retained with RTV sealant. 1989-2003)
Consumer Guide® Estimated Repair Costs
This table lists costs of likely repairs for comparison with other vehicles. The
dollar amount includes the cost of the part(s) and labor (based on $50 per hour) for the
typical repair without extras or add-ons. Like the pricing information, replacement
costs can vary widely depending on region. Expect charges at a new-car dealership
to be slightly higher.
| Item Name | Repair Cost |
| A/C Compressor | $300 |
| Alternator | $315 |
| Automatic Transmission or Transaxle | $930 |
| Brakes | $320 |
| Clutch, Pressure Plate, Bearing | $620 |
| Exhaust System | $515 |
| Radiator | $510 |
| Shocks and/or Struts | $575 |
| Timing Chain or Belt | $380 |
| Universal Joints | $260 |
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