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1997-2003 BMW 5-Series Reliability
Date Published: 2/20/08
Our reliability study for this generation BMW 5-Series includes details on average repair costs, manufacturer recalls, and everything you need to know to gauge the long-term reliability of this generation BMW 5-Series.
1997-2003 BMW 5-Series Reliability
Trouble Spots
Consumer Guide's® Auto Editors have scoured repair bulletins and questioned mechanics to search for commonly occurring problems for a particular vehicle. In some cases we also give possible manufacturer-suggested solutions. In many instances these trouble spots are Technical Service Bulletins posted by the manufacturer, however, we have our own expert looking at additional vehicle problems.
Check-engine light: Check engine light comes on indicating problems with the secondary air system caused by carbon buildup in the cylinder heads of 4.4L V8 requiring removal to clean. (2000-01)
Headlights: The Xenon headlights may not illuminate if the switch is turned while cranking engine. (2000)
Odometer: Due to a software error, the trip odometer resets itself after 650 miles. (1997)
Oil leak: Oil and coolant leak from valley in V8 engine could be a rear main seal leaks. (1997-2001)
Rough idle: Vehicles equipped with variable valve timing system (VANOS) engines may suffer engine valve jamming and varnish buildup if oil changes are extended. (1997-01)
Seat: The power seats may not work because misrouted wires short out and blow the fuses (1996-97)
Seat: The seat back or entire seat may move spontaneously requiring either a replacement rocker switch, control module, or both. (1997)
Sunroof/moonroof: If the sunroof does not work, it may have to be reinitialized by removing and reinstalling the fuse then holding the "tilt" button until the roof tilts twice. (1998)
Trunk latch: The trunk release button may not work because the rubber seal moves and holds the switch closed. (1998)
Consumer Guide® Estimated Repair Costs
This table lists costs of likely repairs for comparison with other vehicles. The dollar amount includes the cost of the part(s) and labor (based on $50 per hour) for the typical repair without extras or add-ons. Like the pricing information, replacement costs can vary widely depending on region. Expect charges at a new-car dealership to be slightly higher.
Item Name Repair Cost
A/C Compressor $1,350
Alternator $780
Automatic Transmission or Transaxle $1,230
Brakes $290
Clutch, Pressure Plate, Bearing $920
Constant Velocity Joints $965
Exhaust System $1,130
Radiator $810
Shocks and/or Struts $870
Timing Chain or Belt $1,850
NHTSA Recall History
1997 5-Series: In some cases, long exposure to certain environmental and operation conditions could cause front spring strut plate to begin to crack, and possibly break eventually.
1997 5-Series: On certain vehicles, environmental conditions may cause the front string strut plate to break and interfere with the front tires. Dealers will inspect and install a retaining clip.
1998 5-Series 528i: Sealing material of automatic-transmission gear position switch can develop leaks and allow water entry; may eventually result in incorrect indication of gear position.
1998 5-Series 540i: Differential pinion shaft was produced without appropriate surface hardening, which can result in premature wear; would cause failure of the shaft and loss of power to rear wheels.
1999 5-Series 540i: Thickness of main positive electrical cable is less than specified, making it susceptible to abrasion by attaching clip; short circuit could occur.
1999 5-Series 540i w/automatic transmission: Premature wear of ring gear can occur on some cars, leading to loss of 1st, 2nd, 3rd, and reverse gears.
2000 5-Series: Brake-lamp switch could fail internally, remaining either in "off" or "on" position.
2000-01 5-Series M5 w/18-inch wheels: Tire sidewalls may have been damaged at the manufacturer. The damaged area could weaken to the point where a sudden loss of air from the tire could occur.
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