1996-2002 Saturn Sedan/Wagon: Reliability

Updated: 11/23/08

1996 Saturn SL2
2002 Saturn S-Series
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1996-2002 Saturn Sedan/Wagon 

  • Price Range:  $1,000 - $3,700
CG Rating

39

out of 100

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Our reliability study for this generation Saturn S-Series includes details on average repair costs, manufacturer recalls, and everything you need to know to gauge the long-term reliability of this generation Saturn S-Series .

Trouble Spots

Consumer Guide's® Auto Editors have scoured repair bulletins and questioned mechanics to search for commonly occurring problems for a particular vehicle. In some cases we also give possible manufacturer-suggested solutions. In many instances these trouble spots are Technical Service Bulletins posted by the manufacturer, however, we have our own expert looking at additional vehicle problems.

Air conditioner: Air conditioning stops blowing cold air after highway driving because evaporator freezes up requiring adjustment of compresses suction set point. (1996-97)

Air conditioner: A simple adjustment to compressor may prevent air conditioner evaporator freeze-up. (1996-2001)

Air conditioner: The air conditioning may stop working when the car is driven for extended times on the highway because the evaporator freezes up. (1997-98)

Automatic transmission: Cars with automatic transmissions may leak fluid from the upper, left-hand corner where the case was not manufactured properly. (1997-98)

Coolant leak: Coolant leaks into engine require new intake manifold gasket. (2000-01)

Electrical problem: If rear wiper, speakers, fuel gauge stop working, wiring harness near left kick panel may be chafing on bracket. (1996-99)

Electrical problem: Electrical accessories may quit working. The lock will have to be repaired. On some models, the key won't turn back to the lock position. (1997)

Engine misfire: The engine may stall or quit running as if it has run out of gas even though the gauge shows 1/8-1/4 tank; caused by a plugged evaporative emissions canister vent. (1997)

Engine temperature: Overheating and possible engine failure on 1.9-liter engine may be caused by coolant leaks past intake manifold gasket near cylinder #4. (2000-01)

Exhaust system: Exhaust manifold bolts work loose causing noise that may be misdiagnosed as lifter tap. (2002)

Hard starting: If a car with a manual transmission won't start, the wiring harness was probably damaged by rubbing on the clutch-pedal pivot causing a short circuit. (1997-98)

Windows: The side windows may not go up or down, or they may rattle because the glass comes loose from the regulator. (1997-98)

Consumer Guide® Estimated Repair Costs

This table lists costs of likely repairs for comparison with other vehicles. The dollar amount includes the cost of the part(s) and labor (based on $50 per hour) for the typical repair without extras or add-ons. Like the pricing information, replacement costs can vary widely depending on region. Expect charges at a new-car dealership to be slightly higher.
Item Name Repair Cost
A/C Compressor $400
Alternator $350
Automatic Transmission or Transaxle $915
Brakes $190
Clutch, Pressure Plate, Bearing $530
Constant Velocity Joints $390
Exhaust System $310
Radiator $350
Shocks and/or Struts $490
Timing Chain or Belt $300
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