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1996-2002 BMW Z3 Reliability
Date Published: 2/20/08
Also in the 1996-2002 BMW Z3 Review:

Our reliability study for this generation BMW Z Series includes details on average repair costs, manufacturer recalls, and everything you need to know to gauge the long-term reliability of this generation BMW Z Series.
1996-2002 BMW Z3 Reliability
Trouble Spots
Consumer Guide's® Auto Editors have scoured repair bulletins and questioned mechanics to search for commonly occurring problems for a particular vehicle. In some cases we also give possible manufacturer-suggested solutions. In many instances these trouble spots are Technical Service Bulletins posted by the manufacturer, however, we have our own expert looking at additional vehicle problems.
Air conditioner: Loss of refrigerant could cause air conditioner to fail. Cause may be a rub between the A/C condenser rubs with the transmission cooler. (1999)
Vehicle noise: The fuel tank may rattle when it is full because the mounting strap is loose. Additional foam pads must be installed. (1996-97)
Vehicle noise: Incorrect installation or the wrong mount causes rattles from the rear shock mount. (1996)
Water leak: Water may leak between the convertible top and door windows due to a poor fitting seal. (1996)
Water leak: A leak may develop between the fabric top and the plastic seal that holds the rear window. (1996-99)
Windshield: The black tape on the windshield trim buckles and peels in hot weather. (1996-97)
Consumer Guide® Estimated Repair Costs
This table lists costs of likely repairs for comparison with other vehicles. The dollar amount includes the cost of the part(s) and labor (based on $50 per hour) for the typical repair without extras or add-ons. Like the pricing information, replacement costs can vary widely depending on region. Expect charges at a new-car dealership to be slightly higher.
Item Name Repair Cost
A/C Compressor $1,250
Alternator $410
Automatic Transmission or Transaxle $1,150
Brakes $295
Clutch, Pressure Plate, Bearing $570
Constant Velocity Joints $960
Exhaust System $1,140
Radiator $710
Shocks and/or Struts $1,310
Timing Chain or Belt $840
NHTSA Recall History
1997: Plastic bushing for cruise-control and throttle cables could break, causing throttle valve to remain partially open; car then might not decelerate as expected.
1999: Nut that secures positive cable to battery terminal clamp on some cars was not tightened properly, allowing cable to loosen over time; ultimately, engine could stop or lighting might be shut off.
1999: Ring-gear bolts in differential on some cars were incorrectly torqued and could loosen, leading to noise; if a bolt worked loose fully, rear-axle lockup could occur.
Also in the 1996-2002 BMW Z3 Review:

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