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1991-1998 Volvo 940/960/S90/V90 Reliability
Date Published: 2/20/08
Our reliability study for this generation Volvo 940/960/S90/V90 includes details on average repair costs, manufacturer recalls, and everything you need to know to gauge the long-term reliability of this generation Volvo 940/960/S90/V90.
1991-1998 Volvo 940/960/S90/V90 Reliability
Trouble Spots
Consumer Guide's® Auto Editors have scoured repair bulletins and questioned mechanics to search for commonly occurring problems for a particular vehicle. In some cases we also give possible manufacturer-suggested solutions. In many instances these trouble spots are Technical Service Bulletins posted by the manufacturer, however, we have our own expert looking at additional vehicle problems.
Air conditioner: If the idle speed drops when the A/C engages, a capacitor kit may be installed in the circuit for the fuel-injection control module. (1992-94)
Audio system: Whining from the radio may be caused by a bolt on the side of the equalizer touching the cigar-lighter socket. (1991) Whine while playing a tape is caused by interference from the cable harness under the dash. (1991-94)
Automatic transmission: If the transmission is sometimes difficult to shift out of park, it is due to improper contact of the lockout microswitch. (1994-96)
Brake noise: Noisy, squealing brakes can be quieted by installing antinoise shims between the brake pads and calipers. (1991-96)
Steering noise: A springing sound from the steering wheel may be due to the retaining springs for the airbag. (1992-94)
Turn signal: Turn signals on sedan operate intermittently because the two positive contacts on front bulbs melt together. (1991-99)
Consumer Guide® Estimated Repair Costs
This table lists costs of likely repairs for comparison with other vehicles. The dollar amount includes the cost of the part(s) and labor (based on $50 per hour) for the typical repair without extras or add-ons. Like the pricing information, replacement costs can vary widely depending on region. Expect charges at a new-car dealership to be slightly higher.
Item Name Repair Cost
A/C Compressor $535
Alternator $410
Automatic Transmission or Transaxle $1,370
Brakes $150
Constant Velocity Joints $165
Exhaust System $340
Radiator $380
Shocks and/or Struts $1,075
Timing Chain or Belt $145
NHTSA Recall History
1991 944/945: Chafed cable to seat heater, power seat, or seatbelt warning can develop low-resistance short circuit that could result in fire.
1991: On cars with 80-liter fuel tank, seepage could occur from top of tank.
1991-93: If car has been subjected to flood conditions, attempting to start the engine could cause airbag deployment.
1991-98 Accessory Child Car Seat: Predynamic test-buckle release force is lower than required by federal standard and may not retain child in seat in event of a crash.
1992-93: Seatbelt-webbing guide can break under heavy loads.
1993 944/945 Turbo: Plastic hood insulation clip(s) on some cars could interfere with throttle operation.
1995: Driver-side airbag may not deploy properly in a collision.
1996-97: Screws that attach throttle plate to the throttle shaft can loosen, possibly preventing throttle from returning to idle position.
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