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1991-1995 Plymouth Voyager Reliability
Date Published: 2/20/08
Our reliability study for this generation Plymouth Voyager includes details on average repair costs, manufacturer recalls, and everything you need to know to gauge the long-term reliability of this generation Plymouth Voyager.
1991-1995 Plymouth Voyager Reliability
Trouble Spots
Consumer Guide's® Auto Editors have scoured repair bulletins and questioned mechanics to search for commonly occurring problems for a particular vehicle. In some cases we also give possible manufacturer-suggested solutions. In many instances these trouble spots are Technical Service Bulletins posted by the manufacturer, however, we have our own expert looking at additional vehicle problems.
Air conditioner: If the air conditioner gradually stops cooling and/or the air flow from the vents decreases, the computer (PCM) may not be sending a signal to the compressor-clutch relay to cycle off, which causes the A/C evaporator to freeze up. (1991-95)
Alternator belt: Deep snow could knock the serpentine belt off the pulleys of a 3.0-liter engine. Installing a shield fixes the problem. (1991-95)
Automatic transmission: 3.3-liter engines may have late, harsh, or erratic automatic transmission shifts that are not transmission related, but caused by a defective throttle-position sensor. (1994)
Automatic transmission: Bad seals in the transmission lead to premature friction-component wear, which causes shudder when starting from a stop, a bump when coasting to a stop, and slipping between gears. (1993-95)
Automatic transmission: The transmission front pump could be leaking due to a worn bushing. The fix involves replacement of the pump as well as the torque converter. (1990-95)
Engine mounts: The motor mount on the left side of the engine tends to break. (1992-93)
Oil consumption and exhaust smoke: High oil consumption and smoke from the exhaust at idle and deceleration on 3.0-liter engines is caused by exhaust-valve guides that slide out of the heads. (1990-93)
Rough idle: 2.2- or 2.5-liter engines may idle rough or stumble when first started below freezing temperatures unless a revised intake manifold (with an "X" cast into the No. 1 runner) was installed (1992), or a revised computer (PCM) was installed (1992-93), or the computer was reprogrammed (1994).
Transaxle leak: 41TE or 42LE automatic transaxles could take several seconds to engage at startup because of a problem with the valve body. (1993-95)
Consumer Guide® Estimated Repair Costs
This table lists costs of likely repairs for comparison with other vehicles. The dollar amount includes the cost of the part(s) and labor (based on $50 per hour) for the typical repair without extras or add-ons. Like the pricing information, replacement costs can vary widely depending on region. Expect charges at a new-car dealership to be slightly higher.
Item Name Repair Cost
A/C Compressor $455
Alternator $310
Automatic Transmission or Transaxle $1,040
Brakes $275
Constant Velocity Joints $385
Exhaust System $400
Radiator $325
Shocks and/or Struts $230
Timing Chain or Belt $265
NHTSA Recall History
1991 w/ABS: High-pressure hose in antilock braking system may leak or detach, which increases likelihood of brake lockup.
1991 w/ABS: High-pressure pump of antilock braking system may be porous, resulting in increased stopping distances.
1991: Liftgate-support attaching bolts can break, resulting in liftgate falling unexpectedly.
1991-92: Steering-wheel mounting armature can develop cracks and separate from the center hub attachment to the steering column; can result in loss of vehicle control.
1991-93 w/ABS: Piston seal in control unit can wear excessively; ABS could fail, and power assist might be reduced.
1991-93: Due to improperly staked left windshield-wiper pivot drive arm, wipers could cease to function.
1991-93: Seatbelt-release button can stick inside cover, so buckle is only partially latched; also, center rear-belt anchor clip can disconnect.
1992: Bolts that attach gas strut to rear liftgate can accumulate fatigue damage, if loose; liftgate could fall suddenly.
1992: Brake pedal pad attachment arm on small number of vehicles could break.
1992: Brake-pedal pad attachment to pedal arm may not have adequate strength.
1992: Fuel tank may drop, or lines may rupture near fuel tank, leading to possible fire.
1992: Zinc plating of some upper steering-column shaft-coupling bolts caused hydrogen embrittlement and breakage.
1993-94: Liftgate support attaching bolts can break, resulting in liftgate falling unexpectedly.
1993-94: Lug nuts on optional 15-inch stamped steel wheels may have been improperly installed, which could lead to wheel separation.
1993-95: Wiring that initiates driver and/or passenger airbag could short immediately after turning ignition key to "on" position, causing airbag to deploy inadvertently.
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