Search Consumer Guide Auto and the Web
 

1990-1997 Ford Aerostar Reliability
Date Published: 2/20/08
Our reliability study for this generation Ford Aerostar includes details on average repair costs, manufacturer recalls, and everything you need to know to gauge the long-term reliability of this generation Ford Aerostar.
1990-1997 Ford Aerostar Reliability
Trouble Spots
Consumer Guide's® Auto Editors have scoured repair bulletins and questioned mechanics to search for commonly occurring problems for a particular vehicle. In some cases we also give possible manufacturer-suggested solutions. In many instances these trouble spots are Technical Service Bulletins posted by the manufacturer, however, we have our own expert looking at additional vehicle problems.
Air conditioner: Air conditioner compressors are prone to failure if there is not enough A/C oil in the system. (1994-97)
Audio system: Whining noises in the radio speakers is caused by the gas tank fuel pump. An electronic noise filter must be installed on the fuel pump. (1990-96)
Engine noise: A hammering noise and erratic temperature gauge reading is caused by a weak water pump. A revised pump is available. (1994-97)
Engine noise: The dash panel rattles or buzzes due to interference between the trim on the front pillar and the side quarter glass. (1992-96)
Steering noise: A clanging noise comes from the power steering cooler. A replacement will eliminate the noise. (1990-96)
Consumer Guide® Estimated Repair Costs
This table lists costs of likely repairs for comparison with other vehicles. The dollar amount includes the cost of the part(s) and labor (based on $50 per hour) for the typical repair without extras or add-ons. Like the pricing information, replacement costs can vary widely depending on region. Expect charges at a new-car dealership to be slightly higher.
Item Name Repair Cost
A/C Compressor $410
Alternator $315
Automatic Transmission or Transaxle $775
Brakes $305
Clutch, Pressure Plate, Bearing $450
Exhaust System $445
Radiator $360
Shocks and/or Struts $255
Timing Chain or Belt $400
Universal Joints $160
NHTSA Recall History
1990 registered in specified states: Upper portion of fuel tank can develop cracks due to extended exposure to high ambient temperatures; fuel vapor or leakage could occur.
1990: Inability to maintain pressure in master cylinder could increase brake-pedal travel.
1990: With quad captain's chairs, tilt-forward latch of right-hand seat in second row may release under severe frontal impact.
1990-91: Ignition switch could short-circuit, causing smoke and possible fire.
1990-91: When automatic transmission is in Park position, pawl does not always engage park gear.
1992 w/AWD: Powertrain bending resonance or transfer case output shaft bushing displacement can result in structural failure leading to fluid expulsion, driveshaft separation, or loss of vehicle drive.
1992-97 w/AWD: Structural failure of transmission and/or transfer case can occur, resulting in fluid expulsion, driveshaft separation, or loss of drive.
1992-97: During start-up, arcing could potentially cause pitting, which, over time, might create short circuit that leads to overheating and potential fire.
1994-95: Heat generation in wiring harness to fuel pump assembly can cause electrical short; vehicle could experience loss of power and become immobilized, fuel gauge may be erratic, and possible heat damage could lead to fire.
1995: Underbody spare tire can contact brake lines, resulting in fracture of line.
1996: Certification label shows incorrect rear tire inflation pressure.
1996: When in secondary latched position, driver's door may not sustain specified load.
1997 w/3.0-liter engine: Accelerator cable may be kinked during installation, causing the core wires to eventually fray with wire strands breaking one at a time.
Car Buying Resources

Trade-In Calculator

Research how much your car is truly worth

Trade-In Calculator



Used Cars

Search online classifieds and find a local dealer
Search Local Listings

Vehicle History Report

Get a CARFAX Vehicle History... the first step to protecting yourself from costly hidden problems.



What's Under the Hood?

Learn about how cars work.

Learn things



Insurance

We're dedicated to making insurance easier.

Get Insurance



Sell Your Car

Reach over 8 million buyers
Sell Your Car
    Find a Used Car
Price Range:
to
 Radius:
    Vehicle History Report

FREE CARFAX Record Check
Looking at a used car, check for costly hidden problems before you buy.