1990-1997 Ford Aerostar: Reliability
Updated: 11/23/08
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Our reliability study for this generation Ford Aerostar includes details on average repair costs, manufacturer recalls, and everything you need to know to gauge the long-term reliability of this generation Ford Aerostar .
Trouble Spots
Consumer Guide's® Auto Editors have scoured repair bulletins and questioned mechanics to search
for commonly occurring problems for a particular vehicle. In some cases we also give possible manufacturer-suggested
solutions. In many instances these trouble spots are Technical Service Bulletins posted by the manufacturer,
however, we have our own expert looking at additional vehicle problems.
Air conditioner:
Air conditioner compressors are prone to failure if there is not enough A/C oil in the system. (1994-97)
Audio system:
Whining noises in the radio speakers is caused by the gas tank fuel pump. An electronic noise filter must be installed on the fuel pump. (1990-96)
Engine noise:
The dash panel rattles or buzzes due to interference between the trim on the front pillar and the side quarter glass. (1992-96)
Engine noise:
A hammering noise and erratic temperature gauge reading is caused by a weak water pump. A revised pump is available. (1994-97)
Steering noise:
A clanging noise comes from the power steering cooler. A replacement will eliminate the noise. (1990-96)
Consumer Guide® Estimated Repair Costs
This table lists costs of likely repairs for comparison with other vehicles. The
dollar amount includes the cost of the part(s) and labor (based on $50 per hour) for the
typical repair without extras or add-ons. Like the pricing information, replacement
costs can vary widely depending on region. Expect charges at a new-car dealership
to be slightly higher.
| Item Name | Repair Cost |
| A/C Compressor | $410 |
| Alternator | $315 |
| Automatic Transmission or Transaxle | $775 |
| Brakes | $305 |
| Clutch, Pressure Plate, Bearing | $450 |
| Exhaust System | $445 |
| Radiator | $360 |
| Shocks and/or Struts | $255 |
| Timing Chain or Belt | $400 |
| Universal Joints | $160 |
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