1990-1997 Ford Aerostar: Reliability

Updated: 11/23/08

1991 Ford Aerostar XL
1997 Ford Aerostar
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1990-1997 Ford Aerostar

  • Price Range:  $600 - $2,200
CG Rating

43

out of 100

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Our reliability study for this generation Ford Aerostar includes details on average repair costs, manufacturer recalls, and everything you need to know to gauge the long-term reliability of this generation Ford Aerostar .

Trouble Spots

Consumer Guide's® Auto Editors have scoured repair bulletins and questioned mechanics to search for commonly occurring problems for a particular vehicle. In some cases we also give possible manufacturer-suggested solutions. In many instances these trouble spots are Technical Service Bulletins posted by the manufacturer, however, we have our own expert looking at additional vehicle problems.

Air conditioner: Air conditioner compressors are prone to failure if there is not enough A/C oil in the system. (1994-97)

Audio system: Whining noises in the radio speakers is caused by the gas tank fuel pump. An electronic noise filter must be installed on the fuel pump. (1990-96)

Engine noise: The dash panel rattles or buzzes due to interference between the trim on the front pillar and the side quarter glass. (1992-96)

Engine noise: A hammering noise and erratic temperature gauge reading is caused by a weak water pump. A revised pump is available. (1994-97)

Steering noise: A clanging noise comes from the power steering cooler. A replacement will eliminate the noise. (1990-96)

Consumer Guide® Estimated Repair Costs

This table lists costs of likely repairs for comparison with other vehicles. The dollar amount includes the cost of the part(s) and labor (based on $50 per hour) for the typical repair without extras or add-ons. Like the pricing information, replacement costs can vary widely depending on region. Expect charges at a new-car dealership to be slightly higher.
Item Name Repair Cost
A/C Compressor $410
Alternator $315
Automatic Transmission or Transaxle $775
Brakes $305
Clutch, Pressure Plate, Bearing $450
Exhaust System $445
Radiator $360
Shocks and/or Struts $255
Timing Chain or Belt $400
Universal Joints $160
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