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1990-1994 Hyundai Excel Reliability
Date Published: 2/20/08
Our reliability study for this generation Hyundai Excel includes details on average repair costs, manufacturer recalls, and everything you need to know to gauge the long-term reliability of this generation Hyundai Excel.
1990-1994 Hyundai Excel Reliability
Trouble Spots
Consumer Guide's® Auto Editors have scoured repair bulletins and questioned mechanics to search for commonly occurring problems for a particular vehicle. In some cases we also give possible manufacturer-suggested solutions. In many instances these trouble spots are Technical Service Bulletins posted by the manufacturer, however, we have our own expert looking at additional vehicle problems.
Automatic transmission: Harsh shifts into second or fourth gears are probably due to a missing or defective air exhaust plug. (All)
Engine misfire: Stalling at idle, no air conditioning, and a "check engine" light can be caused by a bad ground. A ground wire spliced into the original one might fix the problem. (1990-94)
Engine stalling: Stalling in reverse is often caused by clogged transmission lines or transmission cooler. (1990-94)
Engine temperature: A sticking thermostat keeps the engine from reaching normal operating temperature. (1990-94)
Manual transmission: Gear clashes or grinding when shifting from second to third gear is corrected by installing beefier synchronizers. (1990-94)
Vehicle noise: Replacement rear shocks are available to correct the noise that the originals make in cold weather. (1994)
Water leak: Water on the floor from what appears to be a leaking heater core is really a leaking heater valve. (1990-94)
Consumer Guide® Estimated Repair Costs
This table lists costs of likely repairs for comparison with other vehicles. The dollar amount includes the cost of the part(s) and labor (based on $50 per hour) for the typical repair without extras or add-ons. Like the pricing information, replacement costs can vary widely depending on region. Expect charges at a new-car dealership to be slightly higher.
Item Name Repair Cost
A/C Compressor $450
Alternator $280
Automatic Transmission or Transaxle $780
Brakes $180
Clutch, Pressure Plate, Bearing $335
Constant Velocity Joints $360
Shocks and/or Struts $360
Timing Chain or Belt $160
NHTSA Recall History
1990: Lockwasher under nut that secures front wheel hub to driveshaft may have had improper heat treatment and could crack, which could cause wheel-bearing free play that could result in bearing damage and possible loss of vehicle control.
1990-94: In moving-barrier impact test, fuel leakage from tank exceeded maximum allowable amount; spillage in case of accident could result in fire, if exposed to ignition source.
1994: On small number of cars, an open circuit could occur in crank-angle sensor at high temperature, causing engine to stall.
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