1990-1993 Volvo 240: Reliability
Updated: 11/23/08
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Our reliability study for this generation Volvo 240 includes details on average repair costs, manufacturer recalls, and everything you need to know to gauge the long-term reliability of this generation Volvo 240 .
Trouble Spots
Consumer Guide's® Auto Editors have scoured repair bulletins and questioned mechanics to search
for commonly occurring problems for a particular vehicle. In some cases we also give possible manufacturer-suggested
solutions. In many instances these trouble spots are Technical Service Bulletins posted by the manufacturer,
however, we have our own expert looking at additional vehicle problems.
Air conditioner:
Tiny water droplets may spray from the center vents because condensation is not draining properly. An insert installed in the drain hose will cure the problem. (1990-92)
Cold-starting problems:
If the engine is hard to start when cold, a new computer with a revised program is necessary. (1990-93)
Cruise control:
If the noise from the cruise-control vacuum pump is annoying, the bracket can be modified and new rubber insulators installed. (1990-93)
Sunroof/moonroof:
Felt spacers at the corners of the moonroof are acting as wicks. When they get saturated, water runs along the guide rails and into the car. (1990-93)
Suspension noise:
A knocking noise from the front end may be due to a loose sway-bar bushing. (1991-93)
Consumer Guide® Estimated Repair Costs
This table lists costs of likely repairs for comparison with other vehicles. The
dollar amount includes the cost of the part(s) and labor (based on $50 per hour) for the
typical repair without extras or add-ons. Like the pricing information, replacement
costs can vary widely depending on region. Expect charges at a new-car dealership
to be slightly higher.
| Item Name | Repair Cost |
| A/C Compressor | $540 |
| Alternator | $360 |
| Automatic Transmission or Transaxle | $1,300 |
| Brakes | $165 |
| Clutch, Pressure Plate, Bearing | $595 |
| Exhaust System | $370 |
| Radiator | $390 |
| Shocks and/or Struts | $1,140 |
| Timing Chain or Belt | $180 |
| Universal Joints | $145 |
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